LED turnsig/tail light replacement woes.......

Discussion in '610/630' started by FredE, Apr 3, 2009.

  1. FredE Husqvarna
    B Class

    Location:
    Portland, OR
    Well - I bought a very nice Edge smoked LED tail light, and a set of F & R 90 degree bendable smoked LED turnsignals for the '08 610SM. Got to fitting everything.........had to fabricate a mounting bracket to get the tail light positioned where it looked good.

    Jury-rigged the wiring prior to hard-wiring it, just to make sure all was as intended to be. Here's where I went astray...........I turned on the ignition to check my work - Lo and Behold, tail & plate lights, but no turn signals or stoplight function.

    I re-checked everything - it's not roket science, after all. You've got hot leads color coded for their purpose, and a common ground for all. No matter what I did - I still didn't have turnsigs or a stop light. I even went as far as to re-wire the original parts back in place. Nada.

    I'm here to tell you folks who are doing LED replacement projects - THE BIKE HAS TO BE STARTED/RUNNING TO HAVE TURNSIGNAL/STOPLIGHT FUNCTION ! Double DOH!

    Oh well.............live and learn.
  2. HUSKYnXJnWI Husqvarna
    AA Class

    Location:
    Central Wisconsin, USA
    Husqvarna Motorcycle:
    09TE450
    :busted:now that's funny right there-I don't care who you are:thumbsup:

    Good job man!! show us a picture when ya can, those are nice lights you purchased for it...
  3. HuskyDude Moderator

    Location:
    BC, Canada
    Husqvarna Motorcycle:
    13/TR650
    Other Motorcycles:
    10/EC300, 76/TY175
    Good Find :thumbsup:

    I think we've all been there at some point working on our bikes.

    :cheers:
  4. PALMER84ONE Husqvarna
    AA Class

    Location:
    Silverado, CA.
    Husqvarna Motorcycle:
    08 TE450 THE ROCKET
    Other Motorcycles:
    12 RS520, CRF150F/230F, YZ250
    Yepers, I did something like that. It was the kill switch, Bike would not start and I started to panic, took me about 2 minutes to figure it out.
  5. FredE Husqvarna
    B Class

    Location:
    Portland, OR
    "Race Bike" electrics....................

    All my other bikes have complete electrical function w/just the ignition switch on - I really felt dopey when I discovered that the 610SM is set up race-style. To make matters worse - my project was wired properly right from the get-go.........ah, well.

    Anyhow........here's some piccys of the completed project - I think it cleans the bike up nicely:

    Attached Files:

  6. PALMER84ONE Husqvarna
    AA Class

    Location:
    Silverado, CA.
    Husqvarna Motorcycle:
    08 TE450 THE ROCKET
    Other Motorcycles:
    12 RS520, CRF150F/230F, YZ250
  7. HUSKYnXJnWI Husqvarna
    AA Class

    Location:
    Central Wisconsin, USA
    Husqvarna Motorcycle:
    09TE450
    Nice bike FredE! Lights look very good- perfect match. Thanks for sharing.
  8. FredE Husqvarna
    B Class

    Location:
    Portland, OR
    PALMER84ONE, Yes, they are Lanesplitters (the foldable version) from McCoy motorsports - they sell them as inexpensively as I could find. Also, if you're thinking about a set, RhinoMoto makes barend weights specifically grooved for the CRGs: http://www.e-securedsite.com/RHINOMOTO/store/myProducts.cfm

    HUSKYnXJnWI, thanks......it turned out pretty well - although the Edge setup was initially a LONG way from being bolt-up. Everybody pretty much knows going in............aftermarket farkles can sometimes require just a little bit of "fitment". :banghead:
  9. OldTLSDoug Husqvarna
    AA Class

    Location:
    TX
    Got a pic of how you mounted the DRC? I really like how it came out, well done sir. I had one on my DR-Z400SM and it was a great add. Thanks for the info, sir.
  10. FredE Husqvarna
    B Class

    Location:
    Portland, OR
    "Fitment"

    Doug, the LED unit I used is different than the one for the DRZ - I had the Edge on my Z, and fitted the Edge II to the 610. The Edge II has a plastic housing that I utilized to mount the turnsignals......I just drilled two holes in the housing.

    First pic is of the Edge II LED taillight unit - Wheeling Cycle supply sells them.........$59.95?

    If you look at the second pic, you'll see that the whole unit needed to move rearward to align with the edge of the fender. I fabricated the U-shaped bracket (from aluminum flatbar) that is mounted in the rear of the original mounting bracket.................so that I had something to mount the Edge II on.

    After that, it's a simple matter of positioning/shimming/spacing until you're satisfied with the placement relative to the fender. I used all stainless hardware/fasteners - no rust later on. The flat piece of aluminum stock (license plate) is only because the temporary tag bent in the wind..........it'll come off when the permanent plate arrives.

    I stashed some extra length of wiring (in case I want to revert back to stock) in that round tubing you see under the fender - then taped the ends and wire-tied it to the original mounting bracket.

    Hope this helps.........if you decide to go with the Edge II, you could PM me if you want some more mounting tips.

    Attached Files:

  11. OldTLSDoug Husqvarna
    AA Class

    Location:
    TX
    Fred, you, once again, have helped me out. Thanks. I loved the DRC light, but the stocker isn't too bad, still mulling this one over. I will surely change the signals out, so again, thanks.
  12. nm_moto Husqvarna
    B Class

    Location:
    New Mexico
    Fred, looking good. Did you use an LED relay in your setup? If so, did you buy the DRC IC relay from Wheeling also?
  13. FredE Husqvarna
    B Class

    Location:
    Portland, OR
    Glad to be of some help, Doug. That's what this place is all about - Husky owners helping each other enjoy their bikes. Cool, innit?

    nm_moto, I was advised that the 2008 610SM already has an electronic flasher relay - so I didn't replace mine. It does blink faster than the OEM rate, so I may replace it. I'd like to find one that is compatible with the stock Husqvarna wiring/mounting - haven't found one yet.
  14. Yossarian Husqvarna
    AA Class

    Location:
    the 'Ha
    Husqvarna Motorcycle:
    2008 TE610
    Other Motorcycles:
    Multistrada 1200 Enduro; Tiger 800XC
    I disassembled my stock flasher to get the connector off of it. I wired that connector to an aftermarket flasher, so I still have plug-in capability on the bike. You do have to destroy the stock unit to do this, though.
  15. FredE Husqvarna
    B Class

    Location:
    Portland, OR
    Splicin' n' Dicin'...........................

    Yossarian, that's what I always do with aftermarket tail lights/turnsigs - cut the stock connectors from the original units & splice them to the replacements. That way, you can just plug into the stock unaltered wiring harness. You would think that someone would make an appropriately-configured replacement flasher, though. All the replacement electronic flashers I've seen differ not only in connection format, but also in size and shape. I'd really like to be able to keep it in the same location - under the left sidecover on the same mount. I don't think those square-shaped ones will fit there.

    I'm gonna keep looking - maybe something will turn up.
  16. Yossarian Husqvarna
    AA Class

    Location:
    the 'Ha
    Husqvarna Motorcycle:
    2008 TE610
    Other Motorcycles:
    Multistrada 1200 Enduro; Tiger 800XC
    The one I used is a little cube; I ziptied it to the location of the stock unit and it fit just fine.
  17. FredE Husqvarna
    B Class

    Location:
    Portland, OR
    Size matters...................

    Yossarian, good info to know - thanks. I may just "Let it Be".....my Wifey says that the faster blink rate makes the turnsigs more visible. :excuseme:
  18. That's what I'm going to do, too. I just have to figure out what to do with the 3d wire that comes on the IC relay from Wheeling. The OEM only has two wires. I'm guessing the 3d wire will be a ground.

    Also, that relay on the left side of the subframe is the ONLY relay I've found for flashers.....am I missing something or is that the only one.

    [IMG]
  19. HuskyDude Moderator

    Location:
    BC, Canada
    Husqvarna Motorcycle:
    13/TR650
    Other Motorcycles:
    10/EC300, 76/TY175
    It will be interesting to see if you can get the "3 wire" relay to work.

    I believe the relay on the Huskys (which is the one on the left) is in series with the signals and does not need a ground.
    Be careful not to short out anything expensive.:D
  20. Yossarian, where did you get your relay?