1. 4 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
    TE = 4st Enduro & TC = 4st Cross

Reduced clutch pull on TE310?

Discussion in '4 Stroke' started by HUSQVNA, Jun 8, 2009.

  1. HUSQVNA Husqvarna
    AA Class

    Location:
    Arizona
    Scott Summers did a write up in dirt bike magazine some may recall regarding their race bikes per the following link:

    http://www.dirtbikemagazine.com/ME2...0&tier=3&nid=FE11D727959B4C2AA7906490B9DED4BD


    My question is, has anyone tried removing 2 of the clutch bolt/springs on their bike to see about reducing the clutch pull? Thinking about trying it on my 2009 TE310 for grins. Not that the clutch pull is terrible, but to reduce it by like 30% would be even better! Thoughts?
  2. jmetteer Husqvarna
    Pro Class

    Location:
    Woodland, WA
    Husqvarna Motorcycle:
    TXC300 CR125 CR144
    Other Motorcycles:
    WR250F, TRANSALP
    I tried it on my TXC250 and got clutch slip in 4th gear and above when hitting a couple stutter bumps. Also when clutching it before a jump on the mx track it gave the clutch a rubber band like feel that I did not care for.

    I had them out for one day before putting them back in.

    The clutch pull is indeed easier, it is free to try and may work better for other peoples riding style.

    Later,
  3. HUSQVNA Husqvarna
    AA Class

    Location:
    Arizona
    That's good info. Most of what I ride is tight single track where the clutch is your best friend if you don't have a Rekluse. The fact that you got some clutch slip at all concerns me though. The pull isn't bad now by any means, but it's not butter either. I kind of like the idea of butter after a long day of off camber hill climbs & rocks on top of rocks.
  4. ScottyR Husqvarna
    AA Class

    Location:
    Mitchell, ON
    You can go with a different master cylinder with a smaller piston.
  5. dfeckel Husqvarna
    AA Class

    Location:
    Medford, NJ
    I tried it, and I like it. I'm riding an '07 TE 250/300. On the stand, I didn't really feel much difference in effort to pull in the lever, but when riding, the engagement point of the clutch is much closer to the lever's end of travel. In other words, you only have to pull the clutch in a little bit to get disengagement. As a result, the clutch hand gets a lot less of a workout in the stick farms of NJ since it's pulling the lever much less distance.

    I have not yet noticed any slipping, but I carry the extra springs in my tool belt--easy to put back in trailside (with the bike laying over some to prevent oil loss). However, I haven't needed to do this. I like it with just the four springs.
  6. HUSQVNA Husqvarna
    AA Class

    Location:
    Arizona
    Sounds good. I'm going to give it a go and see what happens. What's the worst that could happen?! Yeah I know... I shouldn't even joke about that!
  7. dfeckel Husqvarna
    AA Class

    Location:
    Medford, NJ
    Hey, if you have your springs along with you, if you get slippage, just throw them back in. All you need is your trusty 8mm wrench and whatever size the spring bolts are--10mm?
  8. gil367 Husqvarna
    B Class

    Location:
    mobile, Al.
    I run four springs on my TC 450 it made a big difference clutch is effortless with no slip.
  9. kleemann Husqvarna
    A Class

    Location:
    Colorado
    I did it on my '05 TE450, no problems, even beating the snot out of it. :excuseme:
  10. HUSQVNA Husqvarna
    AA Class

    Location:
    Arizona
    Pulled two of the springs out. OH YEAH! That's what I'm talkin about! Nice and easy, just like the early KTM's when the juice clutch first came to life. Nice....
  11. Coffee CH Owner

    Location:
    Between homes - in ft Wayne IN
    Husqvarna Motorcycle:
    2006 TE250, 2013 TR650 Terra - sold
    In the end I decided for me it would be best to change the bend of the clutch lever. After some 'delicate' work with a mapp gas torch, vise, and large hammer it is now much easier to pull the clutch in.

    Looks silly but it mimics some of the charm the mx guys had in Hangtown CA where I watched RC race. Think that may have been one of his last CA races.
  12. MChammer Husqvarna
    AA Class

    Location:
    North Annville, PA
    I just did it to my 08 TE 250/300 and it sure feels nicer than before (not that it was bad before) I rode about 4 miles to work and back the other day and didn't notice any slippage - even when I wheelied in 3rd gear - the real test will be in the dirt..hopefully soon. I also agree that you only have to pull the clutch in a little bit to get disengagement, which will be sweet here in the tight rock-filled trails in PA
  13. HUSQVNA Husqvarna
    AA Class

    Location:
    Arizona
    Still going strong with only 4 springs, no problems as of yet! I give that tip a 10/10!
  14. dfeckel Husqvarna
    AA Class

    Location:
    Medford, NJ
    Still going strong with my four springs, too. Just ran the Speedsville Enduro in NY, and I gave that clutch a serious workout. No issues.
  15. Droolsport Husqvarna
    A Class

    Location:
    Arizona
    Enduro Engineering installed a different clutch master cylinder on its TE310 to ease the clutch pull, I guess its from their KTM catalog.
  16. ScottyR Husqvarna
    AA Class

    Location:
    Mitchell, ON
    I pulled 2 springs out of my 310 last night and it makes a nice improvement.
  17. jaro51 Husqvarna
    A Class

    Location:
    Calgary AB
    Sounds like most people are having good experience with this little trick, maybe I'll give it a try too!
  18. hipsterdufus Husqvarna
    A Class

    Location:
    KS
  19. rabskyline Husqvarna
    AA Class

    Location:
    Sunshine Coast,Queenslander !!
    Husqvarna Motorcycle:
    2014 te250r
    Other Motorcycles:
    Yer maw !
    i'll give this a go on my 510 ! short lever is making it a bit harder so this may help ! :)
  20. ghte Husqvarna
    Pro Class

    Location:
    Bright, Victoria Australia
    Husqvarna Motorcycle:
    2 x 310's, 2016 Beta 480, SWM RS650
    Other Motorcycles:
    2016 Multi ,Griso1100, Monster695
    Hey Coffee, how much angle change to your lever did you do. I ask this as I am about 250 pounds and figure 6 springs is probably best at my weight and your solution may be best for me.