1. Husqvarna Motorcycles Made In Sweden - About 1988 and older

1983 aluminum tank restoration

Discussion in 'Vintage Restoration Projects' started by RUF, Jan 7, 2014.

  1. RUF Husqvarna
    AA Class

    Location:
    SACRAMENTO
    Husqvarna Motorcycle:
    510 air, 400WR 85, 430WR 87
    Other Motorcycles:
    BMW R80GS, GILERA 175RC 1972........
    I received as gift this aluminum tank in very bad conditions.
    Today I had some time and decided to try to restore it.
    First I cut it.....not so difficult job, using an air grinder its easy.
    Next days I will start the real restoration. I found an old aluminum welder man here in my area who is willing to help me to weld all the parts and he works so well !!!
    Take a look at pics please.
    Thanks
    RUF

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  2. RUF Husqvarna
    AA Class

    Location:
    SACRAMENTO
    Husqvarna Motorcycle:
    510 air, 400WR 85, 430WR 87
    Other Motorcycles:
    BMW R80GS, GILERA 175RC 1972........
    other pics....

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  3. RUF Husqvarna
    AA Class

    Location:
    SACRAMENTO
    Husqvarna Motorcycle:
    510 air, 400WR 85, 430WR 87
    Other Motorcycles:
    BMW R80GS, GILERA 175RC 1972........
    ...last pics...

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  4. cheko7 Husqvarna
    AA Class

    Location:
    hunter valley nsw aus
    Husqvarna Motorcycle:
    85 500CR 94 250WR 04 125CR 10 300WR
    Other Motorcycles:
    Cagiva WMX 250 88 2/89WMX125s
    BIG dings lucky its white bang the dings out give it a hit with bondo after it s back together
  5. RUF Husqvarna
    AA Class

    Location:
    SACRAMENTO
    Husqvarna Motorcycle:
    510 air, 400WR 85, 430WR 87
    Other Motorcycles:
    BMW R80GS, GILERA 175RC 1972........
    No bondo..... ;) .....no paint, just shining !
    We will see soon...
    Thanks
  6. cheko7 Husqvarna
    AA Class

    Location:
    hunter valley nsw aus
    Husqvarna Motorcycle:
    85 500CR 94 250WR 04 125CR 10 300WR
    Other Motorcycles:
    Cagiva WMX 250 88 2/89WMX125s
    White with blue n yellow pin stripes polished scallops or sides like 82 sweet
  7. dartyppyt Husqvarna
    Pro Class

    Location:
    Illinois
    Husqvarna Motorcycle:
    17 TE 150, 82CR 500
    Other Motorcycles:
    82 125,250,430&500 79 390 83 250
    Just make sure that when you weld it back up . Go slow on the top side so doesn't kinda droop the top towards (downwards) backbone . I go for a little ways then cool it with water and rag. Also, measure backbone on bike and get several pieces of pipe close to size. You can use wooden door/window shims to slide down along pipe. As you weld that inner backbone area likes to warp inward. Then you have to pull it out and you can crack a weld. Also, pressure test it with soapy water to see if there are any pinholes from welding.
    Barry Ranson likes this.
  8. RUF Husqvarna
    AA Class

    Location:
    SACRAMENTO
    Husqvarna Motorcycle:
    510 air, 400WR 85, 430WR 87
    Other Motorcycles:
    BMW R80GS, GILERA 175RC 1972........
    :notworthy::notworthy:...
    Thanks alot for your help.
    I understand you already did that, right ?
  9. dartyppyt Husqvarna
    Pro Class

    Location:
    Illinois
    Husqvarna Motorcycle:
    17 TE 150, 82CR 500
    Other Motorcycles:
    82 125,250,430&500 79 390 83 250
    Yes, quite few times. The bottom for some reason likes to warp inward . Need any help just let me know?
  10. visiteur1948 Husqvarna
    Pro Class

    Location:
    france Europe
    Husqvarna Motorcycle:
    husqvarna only
    a127353_1.jpg SAM_5789.JPG res belge 18 4 2013.JPG SAM_6102.JPG


    my method RUF
    cheko7 likes this.
  11. visiteur1948 Husqvarna
    Pro Class

    Location:
    france Europe
    Husqvarna Motorcycle:
    husqvarna only
  12. RUF Husqvarna
    AA Class

    Location:
    SACRAMENTO
    Husqvarna Motorcycle:
    510 air, 400WR 85, 430WR 87
    Other Motorcycles:
    BMW R80GS, GILERA 175RC 1972........
    Great Claude !
    Have you any pic of the left side also, the one damaged so much please ?
    Thanks
    VERY WELL DONE :cheers:......
  13. visiteur1948 Husqvarna
    Pro Class

    Location:
    france Europe
    Husqvarna Motorcycle:
    husqvarna only
    Copie de SAM_5776.JPG

    ok !
    powder époxy RAL 9010
    (prefere )
    cover total tank decals
    (MXM ,evo MX ,.....
    prefere ! )


    Sandblasting before !!
  14. RUF Husqvarna
    AA Class

    Location:
    SACRAMENTO
    Husqvarna Motorcycle:
    510 air, 400WR 85, 430WR 87
    Other Motorcycles:
    BMW R80GS, GILERA 175RC 1972........
    :eek::eek:.... !
    :notworthy::notworthy: !
  15. Wildebeest90210 Husqvarna
    AA Class

    Location:
    Gloucestershire.
  16. Puckerbush Husqvarna
    AA Class

    Location:
    Anaheim Hills, CA
    Husqvarna Motorcycle:
    '79 390 CR and '08 TE510
    Here is a 82 tank that I restored using bondo, glazing paste, Avery conform chrome knee stickers, base coat and three coats of clear. Not showroom quality but respectable.
    DSCN0643.JPG
  17. RUF Husqvarna
    AA Class

    Location:
    SACRAMENTO
    Husqvarna Motorcycle:
    510 air, 400WR 85, 430WR 87
    Other Motorcycles:
    BMW R80GS, GILERA 175RC 1972........
    :eek:....:notworthy: !!
  18. Darkside Husqvarna
    AA Class

    Location:
    SF Bay Area
    Husqvarna Motorcycle:
    none left
    Other Motorcycles:
    beta, ktm, aprilia
    So, that's not that the polished tank metal? It's a chrome sticker?
  19. visiteur1948 Husqvarna
    Pro Class

    Location:
    france Europe
    Husqvarna Motorcycle:
    husqvarna only
    :naughty:
    chrome sticker e bay !
    :mad:
  20. cheko7 Husqvarna
    AA Class

    Location:
    hunter valley nsw aus
    Husqvarna Motorcycle:
    85 500CR 94 250WR 04 125CR 10 300WR
    Other Motorcycles:
    Cagiva WMX 250 88 2/89WMX125s
    It's like buying a KTM with husky stickers on it
    It looks good but deep down its all wrong
    No sorry mate red tank looks great
    I'll post some pics of a 82 wr tank I've done