1. Husqvarna Motorcycles Made In Sweden - About 1988 and older

1983 WR 500

Discussion in 'Vintage Restoration Projects' started by RUF, Sep 9, 2013.

  1. RUF Husqvarna
    AA Class

    Location:
    SACRAMENTO
    Husqvarna Motorcycle:
    510 air, 400WR 85, 430WR 87
    Other Motorcycles:
    BMW R80GS, GILERA 175RC 1972........
    I have issues on my WR 500: no more spark......I replaced several SEM coils but still nothing. Almost sure the stator is gone....just to check it....how I can test it ? Any suggestion / advice will be more than appreciate.
    Thanks
  2. smadams68 Husqvarna
    AA Class

    Location:
    Nixa, MO USA
    Joe,
    below are some scans I had that may help you diagnose the problem. Not all the scans are likely your exact ignition, but the methods are probably similar. You probably already have, but double check all of your grounds and sand them clean of any paint or corrosion (coil to frame, stator parts in case, front engine mounts and rear engine mounts. I have also seen where people's kill switch was causing problems, check that as well. Good luck, Scott
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  3. hva-factory CH Sponsor

    Location:
    uk
    Husqvarna Motorcycle:
    Husqvarna 510TE , 300WR Etc...
    File the ignition under 'B' for Bin and buy a new one! Usually on a SEM you do not get a spark until you kick it to 5 or 6 hundred revs. This is quite hard to do even when everything is in good order. Sold a new one (spark from 200 revs) to a guy in Ireland recently and he says he can now start his 500 in his Slippers!
    That is brave - I don't recommend doing that....

    http://www.hva-factory.com/lighting...tion-system-external-rotor-type-lighting-coil

    Andy.
  4. Joe Chod Husqvarna
    Pro Class

    Location:
    upstate NY
    I have those on my 125s and 430's and you can kick 125 by hand a 430 in slippers (but wear a boot always)
  5. RUF Husqvarna
    AA Class

    Location:
    SACRAMENTO
    Husqvarna Motorcycle:
    510 air, 400WR 85, 430WR 87
    Other Motorcycles:
    BMW R80GS, GILERA 175RC 1972........
    Guys, THANKS !!
    Andy, as soon as I have the money I will buy it. I trust you. I guess it will be in a couple days.
    The 500 WR is my favorite but always a fight starting it...my friend broke his foot firing the engine last week.......
  6. Joe Chod Husqvarna
    Pro Class

    Location:
    upstate NY
    Have a puller on hand for stocker as well as a TDC dial indicator. Keyless flywheel som dial indicator is a must.
  7. jo360 Husqvarna
    AA Class

    Location:
    perth australia
    Husqvarna Motorcycle:
    1983 exc framed wr430 engine
    Other Motorcycles:
    ktm 520exc
    thanks for the info Scott, just tested my rig on the bench and all measurements are good, hopefully can swing it upto 500rpm with the decomp and the longer husaberg kicker.