1. Husqvarna Motorcycles Made In Sweden - About 1988 and older

1983 WR250 Engine

Discussion in 'Vintage/Left Kickers' started by david gross, Mar 26, 2016.

  1. david gross Husqvarna
    AA Class

    Location:
    New Zealand
    Husqvarna Motorcycle:
    2008 WR250 1984 WR250
    Other Motorcycles:
    1979 GS750
    Hi all , have finally got round to having a look at my WR.

    Have tried a search look for a rebuild thread but with no luck . So any tips or tricks.
    Is the primary gear on the crank a press fit special puller.

    Thanks in advance Dave
  2. justintendo klotz super techniplate junkie

    Location:
    mercer, pa/northwest pa
    Husqvarna Motorcycle:
    84 250,86 400,87 430,88 250,95 360
    Other Motorcycles:
    99 kawasaki zrx 1100
    crank gear is press fit, rebuild procedure same as any other primary kick 2 stroke swede pretty much. there are those who use home made tools but yes a special tool is needed to remove gear. slippage can break the case.
    i have one of the reproduced factory crank gear pullers and really like it.
  3. fran...k. Husqvarna
    AA Class

    Location:
    eastern ct
    Husqvarna Motorcycle:
    420ae 98wr125 2004wr250 others
    Other Motorcycles:
    electric freeride 1993 yam gts
    The crank gear is what I would call a taper fit. My idea of a press fit would be a cylindrical fit with a small amount of interference fit and a key of some sort. You do not need a "special" puller but do need one that can get a hold of the gear without bumping into surrounding stuff, case mostly.

    http://www.cafehusky.com/threads/crank-gear-removal.81997/#post-551842

    http://www.frannyk.addr.com/cafehusky/engine.dissasembly.pix/
    Pretty sure I did a little thread back in 2011 but search does not seem to go that far back but found the pictures. This had a messed up crank stub on the ignition side. Just what pullers and attachments I have created.
  4. david gross Husqvarna
    AA Class

    Location:
    New Zealand
    Husqvarna Motorcycle:
    2008 WR250 1984 WR250
    Other Motorcycles:
    1979 GS750
    Thanks for the info guys.