1. Husqvarna Motorcycles Made In Sweden - About 1988 and older

1987 430 enduro disc brake question

Discussion in 'Vintage/Left Kickers' started by Richard Colahan, Nov 7, 2016.

  1. Richard Colahan Husqvarna
    AA Class

    Location:
    Upper Black Eddy PA
    Husqvarna Motorcycle:
    71 250 Cross, 74 125WR, 75 250WR
    Other Motorcycles:
    Vintage British bikes, 1969 Penton
    Bike is 1987 430 Enduro with 2 piston Brembo front caliper.
    Pulled from barn after sitting ~ 25 years.

    Front brake was mush at the lever...was able to flush out all old fluid...new fluid now...properly bleed...pushed back pistons a few times to free them up...and now front brake lever has good firm feel...

    However...it seems like the pads are dragging on the disc...takes a bit of effort to turn the front wheel...it will not spin freely. I have NOT ridden the bike yet with this condition...it's still a work in progress.

    Is this likely the square shaped "seals" that pull the pistons back a bit when the lever is released?
    If so...is a generic Brembo 28mm seal kit (listed on Ebay of course...) what is needed?

    I appreciate any advice.
  2. oldbikedude Husqvarna
    Pro Class

    Location:
    Honey Brook Pa.
    Husqvarna Motorcycle:
    1988 wr 430 with cr suspension
    Other Motorcycles:
    66flh,67 CA77,76 CR125M,73H1,74ty250
    Does it spin freely with the caliper off the disc? Might be wheel bearings. I have never had to rebuild my caliper & I've owned this bike about 25 yrs. I had a 87 back in the day but the brakes are the same on my 88 430. Sorry I'm not answering your question directly. Good luck with it.
  3. justintendo klotz super techniplate junkie

    Location:
    mercer, pa/northwest pa
    Husqvarna Motorcycle:
    84 250,86 400,87 430,88 250,95 360
    Other Motorcycles:
    99 kawasaki zrx 1100
    have not had to rebuild any of mine either! should spin feely, yours could be really sludged up or in need of seals. should be really no drag tho. check that the caliper floats on the pin.
    oldbikedude and 2premo like this.
  4. 2premo Husqvarna
    Pro Class

    Location:
    Northern NV
    Husqvarna Motorcycle:
    98 WR360, 1987 WR430, 1988 XC430
    Other Motorcycles:
    Sherco 300, 2002 KTM 380EXC


    true if the caliper does not float it will drag one side
    oldbikedude likes this.
  5. Bigbill Husqvarna
    Pro Class

    Husqvarna Motorcycle:
    '83 250wr
    Other Motorcycles:
    0 right now
    Are the pistons being sucked back all the way inside the caliper enough to release the pad Friction. If the pistons are dry they may have Friction so the master cylinder can pull they fully away from the disc to release the brake enough. I open the boot on the piston and put a few drops of brake fluid on them to lube the square o ring and piston. Then push it back and forth a few times so it's lubed.
  6. ajcmbrown Husqvarna
    Pro Class

    Location:
    Metung Victoria Australia
    Husqvarna Motorcycle:
    400WR 250WR 07 WR500 430AE 360AE
    Other Motorcycles:
    1985 500CR Ducati Multistrada 1200S
    My '88 250 does the same, I'm about to dismantle the caliper and check it out, i'll let you know what I find.
    Tony Brown.
    oldbikedude likes this.
  7. Richard Colahan Husqvarna
    AA Class

    Location:
    Upper Black Eddy PA
    Husqvarna Motorcycle:
    71 250 Cross, 74 125WR, 75 250WR
    Other Motorcycles:
    Vintage British bikes, 1969 Penton
    The pins! Of course! Why did I not check them before?
    Turns out the top one was fine, but the lower one was binding...causing the caliper to fail to self-center on the disc...and the disc to bind on one of the pads.
    Chucked the pin in a drill (sorry...no lathe...) and polished it up a bit with some fine emery paper.
    Lubed both with some caliper pin grease left over from my SUV's brake job.

    Seems to have done the trick...wheel doesn't exactly spin like top...but makes at least 2 revs when I give it a spin.

    Thanks for the advice.
    Fun bike to work on!
    oldbikedude likes this.
  8. wrx Husqvarna
    Pro Class

    Location:
    845 newyork
    Husqvarna Motorcycle:
    1973 to 1986 husky's various models
    Other Motorcycles:
    RM -250 / Buell / Penton 400 mc5
    fast bike !!! dont let it throw you !!!
  9. Richard Colahan Husqvarna
    AA Class

    Location:
    Upper Black Eddy PA
    Husqvarna Motorcycle:
    71 250 Cross, 74 125WR, 75 250WR
    Other Motorcycles:
    Vintage British bikes, 1969 Penton
    Clean up and service work is almost done.
    I'll be very careful...and wary of the front brake until I'm SURE it's not still dragging...on it's test ride...

    Then onto Ebay...it's a bit too much for me to handle in our AHRMA MA Region XC races...