1. 4 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
    TE = 4st Enduro & TC = 4st Cross

2004 TE250 Runs fine until warmed up

Discussion in '4 Stroke' started by Brad-in-STL, Aug 23, 2013.

  1. Brad-in-STL Husqvarna
    AA Class

    Location:
    Greater St Louis Area
    Husqvarna Motorcycle:
    '80 390 WR
    Other Motorcycles:
    '79 XR185, '81CR125, '07 Ducati ST3
    My TE has a rough running problem. The first time it happened I thought it was running out of gas. It will start fine and run fine until it is thoroughly warmed up. Then it starts to sputter and surge like crazy. Even on a flat area it'll surge while I'm holding the throttle still (or trying to). It makes going up hills a real challenge because I never know if it will bog down or pull the front wheel...

    The bike is stone stock. I've cleaned out the carb (off bike) twice and this always comes back. I'm thinking carb/jetting, but could this be an ignition problem?

    Any help appreciated.
  2. OlderHuskyRider Husqvarna
    Pro Class

    Location:
    Austin, TX
    Husqvarna Motorcycle:
    2010 TE 450 - last of the ITA motors
    Other Motorcycles:
    Kwaka KLE, HD FXDWG
    Does it have a fan?
    Is it overheating?
    My bike, when it overheats, it has symptoms similar to what you are describing.

    I would replace the spark plug first thing.
  3. Brad-in-STL Husqvarna
    AA Class

    Location:
    Greater St Louis Area
    Husqvarna Motorcycle:
    '80 390 WR
    Other Motorcycles:
    '79 XR185, '81CR125, '07 Ducati ST3

    No fan for 2004, but you bring up a valid point. I'll double check coolant level. I'm pretty sure the plug replacement has made no improvement.

    Thanks for the reply.
  4. OlderHuskyRider Husqvarna
    Pro Class

    Location:
    Austin, TX
    Husqvarna Motorcycle:
    2010 TE 450 - last of the ITA motors
    Other Motorcycles:
    Kwaka KLE, HD FXDWG
    Has it sat up for a time, did you clean the jets with a piece of copper wire? If the jets have a coating of build-up inside them, making them, essentially, a smaller size, the bike will run hotter.
  5. JRod396 Husqvarna

    Husqvarna Motorcycle:
    2004 TE250
    Brad in StL Did you ever determine the issue?? My 2004 TE250 is experiencing the EXACT same issues. Carb has been cleaned several times, I even changed jetting and carb set up, new spark plug, good gas, etc.... nothing has solved it. I REALLY need some help on this one!!