1. 2 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
    WR = 2st Enduro & CR = 2st Cross

250-500cc 2012 Husqvarna WR300 - Looking for set-ups/mods

Discussion in '2 Stroke' started by moto120, Feb 16, 2016.

  1. moto120 Husqvarna
    AA Class

    Location:
    Forked River,N.J.
    I just picked up a low mile 2012 Husky WR300. Wondering what mods/set-ups other cafe husky
    members have done to theirs.
    The bike I just purchased has the stage 1 jetting? What are good jetting specs for New Jersey (sea level)?
    Any problems with these bikes? I've read about the jetting and thermostat issues.
    Suggestions for skid plate, armor, etc.
    Feel free to post your WR300 set-ups/mods/pics, etc.
    Thanks
  2. sned2502st Husqvarna
    AA Class

    Husqvarna Motorcycle:
    2011 WR250
    I have a 2011 WR250. The one thing that has bothered me with the bike is the clutch. Switched to the better Terminator cable (lots on here about it) and it still has to be adjusted with no play. Seems like I go thru wheel and swingarm bearings alot so keep an eye on them. If you take the triple clamps of to check the steering stem bearings you may notice a lot of crud on them and the reason is there is a slot cut in the shaft. about half way up. It is a hollow tube so water and mud get up there eventually. I filled it in with silicone.

    Look up what people are doing to the reed cage. They add a extra gasket on the one side. Seemed to make my jetting more consistent after I did it.

    I dont do much as far as performance mods, I do as much as I can to keep the bike in good shape stock wise.

    I forgot, buy the aluminum cones for the bar risers. The rubber stock ones suck and every time you fall over the bars will be crooked. get them from Halls.
  3. racemx904 Husqvarna
    Pro Class

    Location:
    owenton, ky
    Husqvarna Motorcycle:
    2014 Beta 350RR & 1986 430XC
    Other Motorcycles:
    1975 Rokon and 2004 Kawasaki KX65
    I went to Rekluse because the kick starter drives my bad knee crazy and I only had to start it once a race....

    steering stem with silicone
    regrease bearings a lot
    check spokes often
    aluminum cones

    the rest is good.... they are running bikes for sure
  4. hesutton Husqvarna
    AA Class

    Location:
    Kentucky
    Husqvarna Motorcycle:
    2014 WR300 (SOLD)
    Other Motorcycles:
    2021 Sherco 300SE 2002 Honda CRF450
    2014 WR300.

    7602 Radiator guards/braces, case saver, axle blocks, front disk guard, ignition, and clutch cover.
    Swapped the Mikuni TMXX for 38mm Keihin PWK. 175 main, 45 pilot.
    Used a pre-2009 WR250 reed boot to make the carb fit without the airbox boot hitting the shock.
    Ditched the stock brake pedal and shift lever for stouter units and an easier to reach/use rear brake pedal.
    Brake snaked both for added protection.
    Motosportz rear brake guard.
    13/50 gearing.
    FMF Gnarly with FMF Q-Stealth.
    P3 carbon pipe guard.
    Ditched the goofy stock chain guard.
    Wider pegs with replaceable teeth.
    Ditched the stock clutch cable for a Magura hydraulic clutch (love this mod!!!).
    Ditched the stock DOT knobbies for Michelin S12XC's.

    Love the carb, gearing, and pipe combo for serious single track work.

    Just bought a complete Pro Circuit Works pipe/silencer combo to try as well.

    Heath
  5. sned2502st Husqvarna
    AA Class

    Husqvarna Motorcycle:
    2011 WR250
    Do you have a complete parts list for the Magura hydro swap? Is it a easy swap or is there modifications?
  6. hesutton Husqvarna
    AA Class

    Location:
    Kentucky
    Husqvarna Motorcycle:
    2014 WR300 (SOLD)
    Other Motorcycles:
    2021 Sherco 300SE 2002 Honda CRF450
    http://www.cafehusky.com/threads/pwk-swap-and-hydraulic-clutch-issues.79884/

    This post highlights my Magura juice clutch journey. The off the shelf kit for the WR300 didn't work for my bike. I talked to Peter at Magura USA. He was very helpful. I have pictures of the kit that worked for me and my WR posted in that thread linked above. It was a custom deal with Magura, so no part number to look up I'm afraid.

    Peter told me for some WR's, the kit works well, some it doesn't. I'd call Magura USA and ask to speak to Peter. He'll likely remember the parts used for my kit. I basically took a bunch of measurement off the bike and gave them to him. He send me another kit that worked great.

    Heath
    drhek likes this.
  7. bulto Husqvarna
    AA Class

    Husqvarna Motorcycle:
    2002 cr 250
    Other Motorcycles:
    ktm maico honda
    I have to agree the worst thing on these Italian huskys is that clutch. Seems to like little or no freeplay. Changes while riding and I don't abuse clutches. I know my ktm spoiled me but these clutches blow.
  8. hesutton Husqvarna
    AA Class

    Location:
    Kentucky
    Husqvarna Motorcycle:
    2014 WR300 (SOLD)
    Other Motorcycles:
    2021 Sherco 300SE 2002 Honda CRF450
    That's why I love the Magura. Light pull (lighter than stock for sure), very solid engagement/disengagement point at the lever, and that point never changes. Doesn't matter if the clutch is cold at first start up or getting abused on a nasty tight single track.... the clutch stays and feels the exact same every time, everyday , all day.

    LOVE IT.

    Heath
  9. Cosmokenney Husqvarna
    Pro Class

    Location:
    North Auburn, CA
    Husqvarna Motorcycle:
    '17 TX300
    Other Motorcycles:
    Yamaha FZ-09
    I have a husky aluminum skid plate on my WR, but it's constantly bending out of shape and moving around. So I'm most likely replacing it with a Hyde.
    I've done the clutch actuator arm mod and adjusted the push rod per factory specs. Makes a very noticeable difference in the clutch pull.
    I also got lowered foot pegs (as apposed to bar risers). They help with ergos if you are tall.
    Last but not least, get a LECTRON carb.
  10. NCSteve Husqvarna
    Pro Class

    Location:
    Appalachia
    Husqvarna Motorcycle:
    12 WR300 13 WR165
    Other Motorcycles:
    02 XR250R 00 XR100R
    I just got a Hyde skid plate for mine, very nice. Haven't tested it yet though. Order direct from Hyde. I ordered from BRP and was a huge PITA, took 2 months to actually get the shipment.
    Mine came with @ 10 hours and a Rekluse already installed. A first for me, was skeptical, now I love it. And added Moose EZ3 clutch lever/perch and Terminator cable.
    I also went with the Lectron and couldn't be happier and G2 throttle is the icing on the cake. That combo with the Rekluse makes it smooth and controllable off the bottom into the mid and still scary fast on top.
    The other major mod is to get the suspension right for your weight and riding. The right springs and sag for me made a huge difference in ridability and traction. While you're in there flush the forks out and add your fav oil. I used Maxima 5wt @ 140mm, .40 fork springs from RaceTech and a 5.0 Husky spring on the shock. Torque the triple clamps to 10-12 ft-lbs lower and 14-16 upper to avoid binding.
    Grease everything, especially the linkage, swingarm bolt and lower shock mount. Get used to it and do it regularly or else....
    Search this forum for wr300 and all your questions will be answered :cheers:
  11. Cosmokenney Husqvarna
    Pro Class

    Location:
    North Auburn, CA
    Husqvarna Motorcycle:
    '17 TX300
    Other Motorcycles:
    Yamaha FZ-09
    I have a Hyde on my TE511. It's amazing how tough the stuff is.
  12. mikebru Husqvarna
    AA Class

    Location:
    Ocean County, NJ
    Husqvarna Motorcycle:
    2009 WR250; 2012 TE449; 2005 TE450
    I bought a Hyde for my 09 WR250. Unless I'm a total idiot (maybe partial) I couldn't get it to fit the bike well. I had to drill and file the area around the pipe hanger to get a pretty tight fit. I also had to buy longer screws to catch the hidden brackets.
  13. Cosmokenney Husqvarna
    Pro Class

    Location:
    North Auburn, CA
    Husqvarna Motorcycle:
    '17 TX300
    Other Motorcycles:
    Yamaha FZ-09
    Yea the Hydes are notorious for fitment issues. I had to use a heat gun to soften it up to get it to fit right on my TE. But once I heated it and let it cool (in place on the bike so it reshapes itself), it fit like a glove. And the level of protection is unparalleled.
  14. Tommy V Husqvarna
    AA Class

    Husqvarna Motorcycle:
    2002 WB165
    Other Motorcycles:
    GasGas TXT280 trials
    2014 Wr300 here
    7602 rad guards
    Alum skid plate, forget what brand
    Carbon pipe guard
    MP terminator cable helps a lot! Along with adjusting the clutch internally and using a MSR Pro Raptor lever set to lightest pull. One finger clutch all day! Needs slight free play adj after warming up but then fine
    Wasn't happy with fork action and after speaking with my local suspension guru I decided to buy some lightly used closed cartridge forks off a Husky motocross bike. Revalved them myself along with the shock and it's really good now
    Fastway pegs in low position. (I'm 6'2")
    Lectron 36mm carb, awesome mod!
    Silicon hoses, ditched the thermostat
    Added reed block gasket
    Other than that, pretty stock. These bikes are rock solid, I have over 110 hrs on original chain and sprox and I ride done pretty nasty trails! No issues with this bike over the last 1 1/2 years. Still not the easiest bike to start if I'm tired but the Lectron helped and it's a non issue if I have a tree to lean on. Lol
    Love this bike, only things I would like more are E-start and/or 15lbs lighter.
    Cosmokenney likes this.
  15. Cosmokenney Husqvarna
    Pro Class

    Location:
    North Auburn, CA
    Husqvarna Motorcycle:
    '17 TX300
    Other Motorcycles:
    Yamaha FZ-09
    +1 on 7602 Rad guards and left/right case covers. Forgot to mention that. The 2009s didn't come with a sight glass, so I put the 7602 case covers on. And the rad guards a a must for any bike.
  16. phillip sanders Husqvarna
    AA Class

    Husqvarna Motorcycle:
    none
    Other Motorcycles:
    husaberg
  17. Cosmokenney Husqvarna
    Pro Class

    Location:
    North Auburn, CA
    Husqvarna Motorcycle:
    '17 TX300
    Other Motorcycles:
    Yamaha FZ-09
    I have a Venhill "universal" kit sitting in my garage. I got the universal because I wasn't aware of the the WR specific one. I've never installed it because I don't know how to solder the end bung. Didn't realize soldering was going to be involved. I wonder if I can zap it with my cheap welder.
  18. steadydirt Husqvarna
    AA Class

    Location:
    Ontario
    Husqvarna Motorcycle:
    2007 2002 wr 250 1994 wxe 250
    Other Motorcycles:
    fj 1100 cb500 cb350 rt 200 xs 650
    On the swingarm mud flap; just remove it, razor the ribs that are cutting the SW and reinstall
    Cosmokenney and NCSteve like this.
  19. Cosmokenney Husqvarna
    Pro Class

    Location:
    North Auburn, CA
    Husqvarna Motorcycle:
    '17 TX300
    Other Motorcycles:
    Yamaha FZ-09
    Forgot about this. I have two ridges rubbed into my swing arm because of this.
  20. shawbagga Husqvarna
    Pro Class

    Location:
    Eaton, Western Australia
    Husqvarna Motorcycle:
    None
    Other Motorcycles:
    2018 Gasgas XC250
    I've ground ribs down but still put some old inner tube with silicone where the flap rubs. Zip ties work too!