1. 4 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
    TE = 4st Enduro & TC = 4st Cross

2013 Te449 Blew Up? (video!)

Discussion in '4 Stroke' started by Husqy ripper, Apr 6, 2019.

  1. Husqy ripper Husqvarna
    A Class

    Location:
    Pittsburgh
    Husqvarna Motorcycle:
    2013 te449
    Can anyone throw some suggestions as to where to start with my bike? Bad clunking then she just shut off and wouldn’t crank over again. I actually captured this on video.


    View: https://youtu.be/ixqTUaqNaaA
    aha2070 and Big Timmy like this.
  2. Husqy ripper Husqvarna
    A Class

    Location:
    Pittsburgh
    Husqvarna Motorcycle:
    2013 te449
    Anyone still on here?
    Big Timmy likes this.
  3. Dirtdame Administrator

    Location:
    Rock Springs Wy
    Husqvarna Motorcycle:
    11 WR300,13 WR125,18 FE501
    Other Motorcycles:
    17 Beta Xtrainer
    People still are on here. Hard to tell from the video what gave out though. Time to start taking the engine down and do an inspection for parts that may have gotten broken off and wedged where they don't belong. Maybe start with the ignition (stator), then move to tearing the top end down, then check the crank. Could be anything, anywhere. Drain the oil and check for debris in your oil, screens and filter.
    Big Timmy likes this.
  4. Husqy ripper Husqvarna
    A Class

    Location:
    Pittsburgh
    Husqvarna Motorcycle:
    2013 te449

    If you listen when I am at the stop sign right before I pull out you can hear an extreme chatter and then shortly after is the failure. I will begin with the stator. If those bolts backed out and that was the chatter I heard, what would it have damaged?
  5. Huskynoobee CH Sponsor ZipTy Racing

    Location:
    Castaic, CA
    Husqvarna Motorcycle:
    2011 TE449 2006 WR250
    Other Motorcycles:
    HDUltra Classic IT200 YZ250 SV650s
    You'll know when you pull the cover for sure. Don't think I could explain better than Tim. And dump the oil like DD says and check those screens for metal chunks.
    Big Timmy likes this.
  6. Huskynoobee CH Sponsor ZipTy Racing

    Location:
    Castaic, CA
    Husqvarna Motorcycle:
    2011 TE449 2006 WR250
    Other Motorcycles:
    HDUltra Classic IT200 YZ250 SV650s
    You'll know when you pull the cover for sure. Don't think I could explain better than Tim. And dump the oil like DD says and check those screens for metal chunks.
    Big Timmy likes this.
  7. Husqy ripper Husqvarna
    A Class

    Location:
    Pittsburgh
    Husqvarna Motorcycle:
    2013 te449
    I could have sworn the last time I went to adjust the shifter, the frame prevented it with the motor in the frame. Perhaps I am mistaken. I am waiting for my plugs for my car in the mail and heading over to the garage where I work on my stuff and will try to remove the cover.
  8. Husqy ripper Husqvarna
    A Class

    Location:
    Pittsburgh
    Husqvarna Motorcycle:
    2013 te449
    Also, how can I check if mine has wide or narrow key?
  9. Husqy ripper Husqvarna
    A Class

    Location:
    Pittsburgh
    Husqvarna Motorcycle:
    2013 te449
    You guys were spot on!!! I thank you guys. Firstly, should there have been oil in this cavity? Secondly, should I assume there is damage to the bottom end, due to there being those manufacture drilled holes in the crankcase itself? How do I replace the stator, as the wiring is so hard to trace where it goes to, and doesn't look like you can simply unplug at the stator assembly itself. I may be taking this to a local shop at this point to make sure everything is done correctly. Also, the gear that the starter drives fell off (hence why it is now zip tied on), I think I put it back on right, but not sure. Seemed like it only went back on fully a certain way. Also, got the bolts mixed up from the cover, some are shorter some are longer. Any insight for when I reassemble?

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  10. Husqy ripper Husqvarna
    A Class

    Location:
    Pittsburgh
    Husqvarna Motorcycle:
    2013 te449
    There were what appeared to be black pieces of plastic in there as well, any ideas as to what that could have been?
  11. Husqy ripper Husqvarna
    A Class

    Location:
    Pittsburgh
    Husqvarna Motorcycle:
    2013 te449
    A few more

    Attached Files:

  12. Husqy ripper Husqvarna
    A Class

    Location:
    Pittsburgh
    Husqvarna Motorcycle:
    2013 te449
    The question then becomes, how do I source this puller?

    Also, you are saying spray brake cleaner directly into the secondary oil filter holes? I always clean them when I change my oil anyways so I am familiar with them.

    Should be a class action lawsuit lol I didn’t even know this was an issue.
  13. Husqy ripper Husqvarna
    A Class

    Location:
    Pittsburgh
    Husqvarna Motorcycle:
    2013 te449
    Perhaps my local Husqvarna dealer still has one??? Is that even worth a call?
  14. Husqy ripper Husqvarna
    A Class

    Location:
    Pittsburgh
    Husqvarna Motorcycle:
    2013 te449
    Also, lmao, there is a sixth Allen bolt unaccounted for. The other ones seemed to mostly have been contained inside the flywheel. Where should I check for the sixth? If it went into the bottom end, am I done for?
  15. Husqy ripper Husqvarna
    A Class

    Location:
    Pittsburgh
    Husqvarna Motorcycle:
    2013 te449
    I watched the Australian man’s video where he uses the different size bolts. He heats the flywheel substantially. Is that safe to do on the bike?
  16. Husqy ripper Husqvarna
    A Class

    Location:
    Pittsburgh
    Husqvarna Motorcycle:
    2013 te449
    What was the clanking noise? Was my piston hitting the Allen bolt? Or crank chewing it up?
  17. Husqy ripper Husqvarna
    A Class

    Location:
    Pittsburgh
    Husqvarna Motorcycle:
    2013 te449
    The holes I was speaking of I believe there were three circular holes behind the flywheel to the right side you could see the crank through
  18. Husqy ripper Husqvarna
    A Class

    Location:
    Pittsburgh
    Husqvarna Motorcycle:
    2013 te449
    Can you link me to a thin walled 10mm socket. All the ones I am finding don’t look long enough to clear the flywheel
  19. Husqy ripper Husqvarna
    A Class

    Location:
    Pittsburgh
    Husqvarna Motorcycle:
    2013 te449
    Is this all I will need from Motosport? Any other bolts I should order while I’m at it? Might as well get the gasket too huh.

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  20. Husqy ripper Husqvarna
    A Class

    Location:
    Pittsburgh
    Husqvarna Motorcycle:
    2013 te449
    When you say don’t use anything but spray gasket sealer, are you saying if I can’t use the stock gasket and I am using another method? Or is this referring to something else?