1. 4 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
    TE = 4st Enduro & TC = 4st Cross

310 overheating--->do the mods!

Discussion in '4 Stroke' started by JoeF, Sep 15, 2009.

  1. JoeF Husqvarna
    B Class

    Location:
    Europe
    Hi,

    did a very tough Cross Country race last weekend (very muddy conditions). After 40 minutes the connecting hose of the cooler exploded. First, I thought it was the pressure valve and continued after a short stop. Approx. 30min later I had no clutch pull and I had to finish the race. Also 2 other 310 had similar problems with their bike.

    Bought a high quality 8mm hose today. Also found yesterday, that the clutch line has a hole from the heat from the header pipe. Also the O-Ring from the clutch cylinder is broken. Now I orderd the replacment pistion from 7602 with the x-ring.
    Both other 310 riders melted the platic T. Didn't inspect mine. Will also replace it with the alu Y.

    I'm sorry, that I didn't the recommended mods here before....

    KR, Joe

    PS: Fotos from the Pro run on my site under http://www.photoweb.at/Motorcycle/Offroad/ACC-Ampflwang-09/9505940_m9a5G/1/638550353_3JEQX

    Winner was the five-time MX world champion Joel Smets/Belgium on his BMW G450X
  2. Colo moto CH Sponsor

    Location:
    La Jara, Colorado
    Husqvarna Motorcycle:
    7602racing.com
    Wow, that looks like one super muddy race. No wonder lots of people had overheating problems.

    Joel is a super cool guy. Very humble and down to earth. I had the pleasure of meeting him in Belgium a few years back.
  3. Coffee CH Owner

    Location:
    Between homes - in ft Wayne IN
    Husqvarna Motorcycle:
    2006 TE250, 2013 TR650 Terra - sold
    It did indeed look like a muddy race!

    Thanks for sharing!


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  4. bbcmat Husqvarna
    A Class

    Location:
    ontario
    Wire the fan with a manual override and vineger rinse/refill with Engine Ice.

    Problem gone. (TE510)

    MAT
  5. JoeF Husqvarna
    B Class

    Location:
    Europe
    help needed

    Hi folks,

    I would kindly ask you, if someone from the US boys can help me. I cannot get the Y-splitter here in Europe and Uptite did not respond to my mail.

    Can someone organize such a thing for me and send it in an envelope with USPS? Ideally with an paypal account for easy money transfer.

    Thanks for help

    Joe

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  6. Motosportz CH Sponsor

    Location:
    Vancouver WA
    Husqvarna Motorcycle:
    2021 TE250i, 570 Berg, 500 KTM, 790R
    Other Motorcycles:
    many
    Was told our stock order of these should be filled in the next day or two. You can order it here if you can't get a hold of George.

    http://www.motosportz.com/HVA-SS/HVA-SS-Home.htm
  7. Droolsport Husqvarna
    A Class

    Location:
    Arizona

    Once you add the Engine Ice you cant add water to the cooling system correct? :confused: I dont like not being able to add water out on the trail. I am going to run Waterwetter and a higher pressure rad cap to help prevent overheating. Plus all the hose mods.
  8. JoeF Husqvarna
    B Class

    Location:
    Europe

    Hi Kelly,

    thanks for the response. Will place an order.

    KR, joe
  9. 7point62 Husqvarna
    AA Class

    Location:
    Southwest England
    Husqvarna Motorcycle:
    2004 TE450
    Other Motorcycles:
    2001 Kawasaki TR250
    I ordered a "Y" from Kelly a couple of months back and it took no longer than a week and a half to arrive in the UK. (I think I got one of the last ones in stock!). From what I've read here the best way to get hold of George at Uptite is by phone.

    @ Droolsport: Engine Ice is supplied diluted with (pure) water, so if you lose coolant out on the trail then you can add water no problem (so long as you've filtered out the sand and tadpoles with your sock...). You'll lose protection at very low and high temperatures, but you'll be able to get home. It's better IMO to add plain water than another type of coolant that may be incompatible. If it's your preferred coolant then it may be wise to keep a spare can in your garage / truck. :)
  10. wulf22 Husqvarna
    AA Class

    Location:
    Utica, NY
    Brought a 1" brass barbed "T" fitting from Lowe's. Seems to work great and only $6.00 and change.:thumbsup:
  11. lairpost Husqvarna
    A Class

    Location:
    Vista, CA
    The T won't flow as much coolant to the right radiator as a Y. Some say the coolant flows too fast not allowing time to transfer as much heat as it could. :excuseme:

    I have a Y but have never overheated either Husq I had.
  12. Dirtdame Administrator

    Location:
    Rock Springs Wy
    Husqvarna Motorcycle:
    11 WR300,13 WR125,18 FE501
    Other Motorcycles:
    17 Beta Xtrainer
    I put the Y on after one of the tubes cracked on my left radiator. Somebody suggested that there would be less pressure to that radiator with the Y.
  13. RLW Husqvarna
    AA Class

    Location:
    Boise, Idaho
    Couple riding (& engineering) buddies of mine were just talking about that not long ago. I suggested since I'm more on the sparky side of things, that the one of us that's a mechanical engineer, should calc it out......got some grumbling about how's been too long and heard a beer pop open.
  14. rabskyline Husqvarna
    AA Class

    Location:
    Sunshine Coast,Queenslander !!
    Husqvarna Motorcycle:
    2014 te250r
    Other Motorcycles:
    Yer maw !
    the one i just bought from R&D husky in australia came from a uk company so made there... i'll get the address if you want ? possibly a lot cheaper due to pound on its backside at the moment too (I WATCH THE INDEX !) :D
  15. JoeF Husqvarna
    B Class

    Location:
    Europe
    Hi,

    thanks, but I orderd already the Y for me and an friend from Kelly. Also waiting for the improved piston for the clutch cylinder.

    KR, Joe

    PS: Anyone tried the red silicone hoses for our bikes from eb* (seller from Shanghai, China).
  16. tadgh Husqvarna
    A Class


    i have a set from asi performance i think, chinese company that i got on ebay. they have been on the bike for over a year with zero problems :thumbsup:
  17. JoeF Husqvarna
    B Class

    Location:
    Europe
    It's me after the breakdown. Lokking sad...

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  18. krieg Husqvarna
    Pro Class

    Location:
    Matthews, NC
    Husqvarna Motorcycle:
    Many in the past
    Other Motorcycles:
    '12 Triumph Scrambler
    I do my best calculating after a beer or 6. :cheers:
  19. 7point62 Husqvarna
    AA Class

    Location:
    Southwest England
    Husqvarna Motorcycle:
    2004 TE450
    Other Motorcycles:
    2001 Kawasaki TR250
    Me too!:cheers:

    My engineering college smarts are about 25 years out of date now but increasing coolant flow rate (within reason) will have the effect of reducing the "boundary layer" between the moving coolant and the stationary metal surface that the heat is being transferred from / to (the boundary layer is a skin of fluid that "sticks" to solid surfaces, blocking the conduction of heat to the moving coolant).

    In practice there's probably an optimal flow rate above which heat transfer doesn't increase much while pressure, erosion, coolant aeration and cavitation around the pump impeller aren't a problem.

    The argument that increasing the flow rate increases coolant temp because the coolant doesn't spend long enough in the radiators doesn't hold water (sorry!) as it would also mean that coolant in the engine wouldn't have enough time to pick up heat.

    Like I said, it was a long time ago I had to study this stuff and it was gas turbines, not liquid cooling circuits that I was working with, so I may be completely wide of the mark! ;)