45mm marzocchi's OC leaking oil from rebound adjuster

Discussion in 'Common Items on Husqvarnas: Tires/tubes/grips/etc' started by Dirt_drifter, Apr 17, 2013.

  1. Dirt_drifter Husqvarna
    A Class

    Location:
    Sydney, Australia
    Recently my 01 cr125 decided to cover me in fork oil without me knowing. It was spurting out around the rebound adjustment screw while i was riding. I have pulled the forks down and removed the rebound needle as i guessed this was where the problem was (i thought the O ring would be split allowing oil up the damper rod).

    Turns out the O ring is intact but a loose fit in the damper rod. I also noticed there was no spring to push the rebound needle back down as in other open chamber forks.

    So three questions:

    1: Would that O ring be what could be causing the oil to come out around the rebound adjuster?

    2: What size is the O ring that goes on the rebound needle?

    3: Should there be a spring pushing the rebound needle back down?

    Appreciate any help.
  2. dartyppyt Husqvarna
    Pro Class

    Location:
    Illinois
    Husqvarna Motorcycle:
    17 TE 150, 82CR 500
    Other Motorcycles:
    82 125,250,430&500 79 390 83 250
    Usually, the o ring goes bad or got dirt down in it.

    I usually clean them with wd 40 then clean the areas they seal against with carb/parts cleaner. Then grease them/re assemble.

    Always after washing bike kinda spray around them to flush water/dirt out with wd40.

    Probably WE'RE or LTR will have an oring in stock for you.

    Or you can measure it and order from online @ Oring Store. They give specs orings that are around oil etc....
  3. Dirt_drifter Husqvarna
    A Class

    Location:
    Sydney, Australia
    For future reference i ended up using a metric O ring number 007. Rode the bike today no leaks.
  4. KXcam22 Husqvarna
    AA Class

    Location:
    Kamloops, BC, Canada
    Husqvarna Motorcycle:
    2011 SM630, 2017 300XC
    Other Motorcycles:
    08FZR6;07CRF450;98CBR900RR;02KTM200
    Keep in mind that most hydraulic shops have a bulk metric o-ring kit and will sell you single o-rings for pennies. Cam.
  5. gibrid Husqvarna

    Location:
    Russia, Moscow
    Husqvarna Motorcycle:
    sm610ie
    Other Motorcycles:
    honda cb-1
    Hello! Can you advise me how to remove copper washer from rebound valve, it locked by ring spring which rotates and i cant hook it.
    Have same problem - leakage from foot.

    Attached Files: