1. 4 Stroke Husqvarna Motorcycles Made In Austria - About 2014 & Newer
    FE = 4st Enduro & FC = 4st Cross

FE/FC 4CS Air Chamber-School Me

Discussion in '4st' started by octagon pilot, May 7, 2015.

  1. octagon pilot Husqvarna
    AA Class

    Location:
    Desert Southwest
    Husqvarna Motorcycle:
    2015 FE501s 2009 TE610
    Other Motorcycles:
    YZ450FX Tenere 700
    Is the 100mm air chamber length (from the Owners Man) measured with the fork fully assembled and vertical? Or some other method

    And,
    if I wanted to play with my oil height-

    could I just take the bleed screw out and use a tool like a motion pro fork oil level gauge and add oil?
    and
    could I use that same tool to remove some oil as well?

    Looking for a little more bottoming resistance....

    Thanks to all

    Here's the tool I'm talking about-
    X001-Y001.jpg
  2. Hoov165x Husqvarna
    AA Class

    Location:
    Carlton, OR & Sunriver, OR
    Husqvarna Motorcycle:
    The Latest: 2014 FE250
    The tool pictured is for setting oil level with your fork cap off, spring removed, and you fork fully compressed. You must use the dump method when setting your oil level. Motion Pro does make a tool that screws into the bleed hole so you can add a measured amount of oil. The tool above will not fit into the bleed hole. Better yet, Take your forks off and unscrew the caps from the outer tube. You can then collapse the fork slightly and add 5cc to each leg. Super easy.
  3. bowser Husqvarna
    AA Class

    Husqvarna Motorcycle:
    FE350
    That tool is used to remove oil at a preset height. You should be able to remove the bleed screw in the cap and add oil via the little hole or do it as Hoov said.
  4. octagon pilot Husqvarna
    AA Class

    Location:
    Desert Southwest
    Husqvarna Motorcycle:
    2015 FE501s 2009 TE610
    Other Motorcycles:
    YZ450FX Tenere 700
    thanks for the replies, guys.
    and to make sure i know what I'm looking for, how should I check the 100mm air chamber/oil level that is spec'd in the OM?
    Cap off, spring out, fully compressed?

    many thanks
  5. bowser Husqvarna
    AA Class

    Husqvarna Motorcycle:
    FE350
    yep caps off, fully dumped with springs out.
    i set mine to 110mm
  6. Hoov165x Husqvarna
    AA Class

    Location:
    Carlton, OR & Sunriver, OR
    Husqvarna Motorcycle:
    The Latest: 2014 FE250
    Correct. Make sure you extend the outer tube up ALL (the fork will not come apart)
    the way to dump the oil into the inner tube before compressing to measure. There is no bleed hole in the lower part of the inner tube so oil remains between the two until you do this.
  7. Motosportz CH Sponsor

    Location:
    Vancouver WA
    Husqvarna Motorcycle:
    2021 TE250i, 570 Berg, 500 KTM, 790R
    Other Motorcycles:
    many

    Suddenly, Mr 4CS tuner. :D
  8. Hoov165x Husqvarna
    AA Class

    Location:
    Carlton, OR & Sunriver, OR
    Husqvarna Motorcycle:
    The Latest: 2014 FE250
    I'll be a 4CS expert before this is over, lol!
    john01 likes this.
  9. Motosportz CH Sponsor

    Location:
    Vancouver WA
    Husqvarna Motorcycle:
    2021 TE250i, 570 Berg, 500 KTM, 790R
    Other Motorcycles:
    many

    People will send them to you ha ha ha
    john01 likes this.
  10. Hoov165x Husqvarna
    AA Class

    Location:
    Carlton, OR & Sunriver, OR
    Husqvarna Motorcycle:
    The Latest: 2014 FE250
    Going into the shop right now to pull the fork off so I can tear into them. Why do I get the feeling this will be a weekly recurring theme?
  11. robertaccio Husqvarna
    Pro Class

    Location:
    San Diego, Ca
    Husqvarna Motorcycle:
    2021 Husqvarna TE300i
    Other Motorcycles:
    99 HusqvarnaTE610, 94 Husaberg FC501
    Hoov bear in mind even the factory gave up on tuning their 4CS forks, none of the factory enduro/MX guys run 4CS they all run WP Cone Valve cartridge forks.......that was a dead giveaway to me.
    racemx904 likes this.
  12. Weantright Husqvarna
    AA Class

    Location:
    Burton, Oh
    Husqvarna Motorcycle:
    2019 FX350 w/KYB Inserts
    Other Motorcycles:
    2017 FE250 w/OC, 2016 XTrainer w/KYB
    Personal preference and what they already have on the shelf is a better assumption then 4CS don't work. David Knight carries his suspension in a box to his races out of country. He runs WP cone valves, traxx shocks that are set for him,,, bike to bike to bike. Point is the Pro's run what works for them and we would never need those components nor can afford them.
  13. rancher1 Husqvarna
    Pro Class

    Location:
    WA
    You are correct, you just need something that works safely from the factory, unfortunately 4CS is not it. How much are the cone valves ? I see guys spending a lot on the 4CS stuff, can they be that much more ? Also how do you like your sherco ?
  14. Weantright Husqvarna
    AA Class

    Location:
    Burton, Oh
    Husqvarna Motorcycle:
    2019 FX350 w/KYB Inserts
    Other Motorcycles:
    2017 FE250 w/OC, 2016 XTrainer w/KYB
    They are pricy for the complete fork just like Olhins. I don't have a lot of time on the 4CS but so far they are stiff but very workable. Many tuners have fixes for the issues faster or more picky riders have with them. Everyone I heard that sent their forks to Stillwell really like them. Cost is high but worth it since you can do more with a good suspension set-up. I would not at all toss these forks, just find the right tuner and have them set for you.

    http://www.stillwellperformance.com/4cs/
    http://www.ridepgpowersports.com/wp-cone-valve-forks/
    http://www.ktm-parts.com/4800CV-p-KTMHESF.html

    Sherco,, It is the first bike I threw a leg over and in minutes felt like I could race it. Even with very light springs for my son, I turned faster times on my track then my Beta. Since then I sprung it for my weight and sold the Beta. Light (ready to ride @ 252lbs), nimble and fast for a little bore bike. If you get a chance ride one it is a fun bike.
  15. racemx904 Husqvarna
    Pro Class

    Location:
    owenton, ky
    Husqvarna Motorcycle:
    2014 Beta 350RR & 1986 430XC
    Other Motorcycles:
    1975 Rokon and 2004 Kawasaki KX65
    You say dont toss but stillwell and most others want $600 just to fix these forks... I still feel like the more "valving" you try to do on an offroad fork the more problems you are going to have.... I would take a set of CC, OC or SSS forks in a heartbeat.... at least I can revalve them at my house and not need a degree to figure them out....
  16. Weantright Husqvarna
    AA Class

    Location:
    Burton, Oh
    Husqvarna Motorcycle:
    2019 FX350 w/KYB Inserts
    Other Motorcycles:
    2017 FE250 w/OC, 2016 XTrainer w/KYB
    Sounds like you are comfortable working on other forks not these 4CS. Because of this the cost which many pay you can't grasp since you do your own work. Time to learn a new fork! I had a tuner locally that would revalve my stuff for 1/2 of that and throw in springs if needed. I'm with you, cost it steep but most bikes no matter brand needs work. End results are very good and $600 is less then fitting those other forks on. SSS forks are the best out there in stock trim. Many Yamaha riders still spend $$ to make them work for their conditions.

    If done right more valving works just ask Fox. There was a time that a 4 speed was all you needed. Now some cars have 8 speeds and I bet the mechanics are saying no need just more problems.

    If you swap forks, I would be interested in your 4CS.
  17. racemx904 Husqvarna
    Pro Class

    Location:
    owenton, ky
    Husqvarna Motorcycle:
    2014 Beta 350RR & 1986 430XC
    Other Motorcycles:
    1975 Rokon and 2004 Kawasaki KX65
    Well Factory Connection has my forks now and I'll see how close they get.... if they dont I'll either be tearing into them or swaping....

    There was a Factory KYB guy that gave me some advise years ago on KX 500 forks.... restricting oil flow on off road forks doesnt work that great and foams up the oil....
  18. Weantright Husqvarna
    AA Class

    Location:
    Burton, Oh
    Husqvarna Motorcycle:
    2019 FX350 w/KYB Inserts
    Other Motorcycles:
    2017 FE250 w/OC, 2016 XTrainer w/KYB
    I'm not a fan of FC. It seems its either too overly plush or MX hard for endure bikes. Good luck and let us know how it turns out.
  19. dfriz Husqvarna
    AA Class

    Location:
    Norcal
    Husqvarna Motorcycle:
    2015 FC 350
    Other Motorcycles:
    1200 Aprilia Dorsoduro
    I went with MX-TECH pieces the forks work like $$$$$$$$$$$$$$:thumbsup:
  20. Motosportz CH Sponsor

    Location:
    Vancouver WA
    Husqvarna Motorcycle:
    2021 TE250i, 570 Berg, 500 KTM, 790R
    Other Motorcycles:
    many
    Rode one yesterday on its second try at gold valves and it is still very confused. Owner likes it less than stock which he did not like.