1. 2 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
     WR = 2st Enduro & CR = 2st Cross

250-500cc 7602 clutch cover problem

Discussion in '2 Stroke' started by 24valvecummins, May 17, 2016.

  1. 24valvecummins Husqvarna
    A Class

    Husqvarna Motorcycle:
    2014 wr300
    Other Motorcycles:
    kdx200 yz250
    I have a 2014 wr300 and finally decided to put my 7602 racing clutch cover on. Well I can start off saying that it looks amazing on the bike. After Installed it I rode around and noticed a grinding noise every time I pulled my clutch in. I pulled the cover off and saw that the outter plate it's rubbing the clutch cover. I just want to see if anyone had to this issue. Thanks
    image.jpeg
    image.jpeg
    image.jpeg
    24valvecummins, May 17, 2016
    #1

  2. hesutton Husqvarna
    AA Class

    Location:
    Kentucky
    Husqvarna Motorcycle:
    2014 WR300 (SOLD)
    Other Motorcycles:
    2021 Sherco 300SE 2002 Honda CRF450
    Dang!

    I bought one last year too. But, I haven't installed mine yet either. It's going on this week or weekend (hopefully) as I have a 5 day riding trip I'm taking next week. Once I have it installed, I'll start the bike up and check for noise. Haven't heard of that before.

    Heath
    hesutton, May 18, 2016
    #2

  3. 24valvecummins Husqvarna
    A Class

    Husqvarna Motorcycle:
    2014 wr300
    Other Motorcycles:
    kdx200 yz250
    Hopefully it doesn't do what mine did!! I'm starting to think it's a clutch adjustment issue but I don't know
    24valvecummins, May 18, 2016
    #3

  4. lankydoug Husqvarna
    Pro Class

    Location:
    MO
    Husqvarna Motorcycle:
    WR
    Other Motorcycles:
    TM 300en
    Probably just grind a bit off the 7602, the stocker doesn't have a sight glass so there's not a problem in that area.
    lankydoug, May 18, 2016
    #4

  5. Huskynoobee CH Sponsor ZipTy Racing

    Location:
    Castaic, CA
    Husqvarna Motorcycle:
    2011 TE449 2006 WR250
    Other Motorcycles:
    HDUltra Classic IT200 YZ250 SV650s
    Yep, that seems like a fairly easy fix. Haven't put mine on either. Looks like we all bought them before they were gone and had them sitting on the shelf.
    Huskynoobee, May 18, 2016
    #5

  6. hesutton Husqvarna
    AA Class

    Location:
    Kentucky
    Husqvarna Motorcycle:
    2014 WR300 (SOLD)
    Other Motorcycles:
    2021 Sherco 300SE 2002 Honda CRF450
    Maybe some tolerance difference with the sand cast pressure plate too. Will report back about how mine fits in that area in a few days.

    Heath
    hesutton, May 18, 2016
    #6

  7. 24valvecummins Husqvarna
    A Class

    Husqvarna Motorcycle:
    2014 wr300
    Other Motorcycles:
    kdx200 yz250
    Thanks Guys I'll just use a file a take a little off and see how she goes
    24valvecummins, May 18, 2016
    #7

  8. hesutton Husqvarna
    AA Class

    Location:
    Kentucky
    Husqvarna Motorcycle:
    2014 WR300 (SOLD)
    Other Motorcycles:
    2021 Sherco 300SE 2002 Honda CRF450
    Installed mine this weekend. Took it for a loop around the neighborhood... No grinding or clearance issues.
    image.jpeg

    image.jpeg

    Heath
    hesutton, May 23, 2016
    #8
    Petar likes this.

  9. Colo moto CH Sponsor

    Location:
    La Jara, Colorado
    Husqvarna Motorcycle:
    7602racing.com
    Hmmmm, that is the first I have seen or heard of this problem. Is it a stock clutch? Anything you might have changed or adjusted to make the clutch plate stick out more? If you do need to file down the area around the window to get clearance be very careful not to remove too much material. I'm sorry you're having problems.
    Colo moto, May 24, 2016
    #9
    NCSteve and hesutton like this.

  10. shawbagga Husqvarna
    Pro Class

    Location:
    Eaton, Western Australia
    Husqvarna Motorcycle:
    None
    Other Motorcycles:
    2018 Gasgas XC250
    Not an extra plate or fibre in there somehow?
    shawbagga, May 24, 2016
    #10