1. 4 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
    TE = 4st Enduro & TC = 4st Cross

98 TE610 ignition problem solved

Discussion in '4 Stroke' started by mudbone, Mar 24, 2010.

  1. mudbone Husqvarna
    C Class

    Location:
    grass valley ca.
    This is my story, I hope it helps somebody. I bought a 98 te610 kicker, not running, with no spark. I was told the magnets on the flywheels on these get loose eventually(factory defect) which ruins the timing and HAS to be fixed. I'm sure this is true. However, this was not the problem with mine. I know this because I sent it to George at Uptite Husky and he told me the magnets were fine. As it turns out George is a good honest guy. He even sent my flywheel back on his dime. Thanks George. Anyhow, by this time I had done enough research to take the next step, which probably should have been the first step(it's cheap), which was to check the resistance on the coil which checked out O.K. But I still had no spark. So I ordered a cdi unit, but not the original, it was a later model cdi coil combo which solved the problem and was much cheaper than the origional cdi that need a seperate coil. Long story short, the cdi units can be the problem you have and there is a less expensive alternative to the originals, which are upwards of $250 USED. In going this route you will eliminate one component in your ignition system by combining cdi/coil and reduce cost of parts.It's late and I'm tired.Goog Luck. Mudbone:D
  2. Norman Foley Husqvarna
    Pro Class

    Location:
    Trumansburg, NY... The Beautiful, Finger Lakes
    Husqvarna Motorcycle:
    82 250WR 86 250WR 93 WXE350 03 TE610
    Other Motorcycles:
    '85 Fantic 300 '12 HUSABERG TE250
    Good news! Could you give us the part number and original application for the unit you used?
  3. oldhuskychuck Husqvarna
    A Class

    Location:
    Denver Co
    i know that the ducati set ups changed 96 or 97, they made them a little simpler.
    my 96 had a control box behind the headlight, my other newer bikes dont.
  4. rancher1 Husqvarna
    Pro Class

    Location:
    WA
    Husky started using ducati ignitions in 1995.
  5. oldhuskychuck Husqvarna
    A Class

    Location:
    Denver Co
    yes, but they changed them sometime in the years 96 or 97..
    the coltrol box would get hot, and the bike would quit,
    the 2000 610 i have doesnt have a external control box..my 96 350 did.
    both were Ducati, the early ones had a natural flywheel, later had a dark grey flywheel.
  6. rancher1 Husqvarna
    Pro Class

    Location:
    WA
    The 95 ducati ignitions had a tech bulliten on them for insufficient grounding. The CDI box was mounted to the steering stem and grounded to the same. The ground had to go through the steering bearings and grease, not very consistent as you are riding and turning the handlebars. The simple update was to simply run a jumper wire from the CDI ground on the steering stem to the frame. The 95s were very hard to start because of this. Just thought you would like to know.
  7. oldhuskychuck Husqvarna
    A Class

    Location:
    Denver Co
    thanks..
    i got that same info back then, they also told me to vent the fairing,,{headlight} so that air could cool the box...
    still to this day, it has a vent cut above the headlight bulb..