Airbox Woes

Discussion in 'TR650' started by ebrake, Jul 9, 2013.

  1. ebrake Husqvarna
    A Class

    Location:
    Wilmington, Delaware
    Husqvarna Motorcycle:
    TR 650 Terra
    Other Motorcycles:
    Kawasaki KLR 250(sold)
    Ok I feel like an idiot right now but I cannot, for the life of me, get the lower inboard airbox screw to catch.

    Anyone have any tips?
  2. Coffee CH Owner

    Location:
    Between homes - in ft Wayne IN
    Husqvarna Motorcycle:
    2006 TE250, 2013 TR650 Terra - sold
    A flexible screwdriver (one with a spring instead of a solid shaft) with 1/4" square end on it so I can put the proper torx socket on the end for that very screw is on my shopping list.

    Tough screw to get at for sure.
  3. ebrake Husqvarna
    A Class

    Location:
    Wilmington, Delaware
    Husqvarna Motorcycle:
    TR 650 Terra
    Other Motorcycles:
    Kawasaki KLR 250(sold)
    Yea it's a straight up nightmare....I'm on day 2 of fighting with this godforsaken screw.
  4. Coffee CH Owner

    Location:
    Between homes - in ft Wayne IN
    Husqvarna Motorcycle:
    2006 TE250, 2013 TR650 Terra - sold
  5. nev.. Terrarist

    Location:
    Greensborough, Australia
    Husqvarna Motorcycle:
    '13 TR650 Terra
    Other Motorcycles:
    '14 XT1200ZE
    I replaced the factory torx screw with a philips head screw and that one catches much easier. Probably because i have better leverage on a long handled screwdriver than on a torx bit on a swivel shaft.
    Or leave that screw out. If the other two screws are up tight, it there really that much chance of dust entering through that side of the cover? Happy to hear opinions on that.
  6. ebrake Husqvarna
    A Class

    Location:
    Wilmington, Delaware
    Husqvarna Motorcycle:
    TR 650 Terra
    Other Motorcycles:
    Kawasaki KLR 250(sold)
    hahah well i stumbled ass backwards in to a solution. Some how the little female clip that the screw goes into dissapeared itself. Probably fell in between my radiator and evap canister during my multiple removals of the airbox cover in an attmept to figure out why it would not catch.

    So I pulled a clip from elsewhere and bam that bitch of a screw hooked up right away, go figure. Easy peezy lemon squeezy.


    Now to begin the search for a replacement clip....cant be THAT difficult to find (those are always famous last words)
  7. ebrake Husqvarna
    A Class

    Location:
    Wilmington, Delaware
    Husqvarna Motorcycle:
    TR 650 Terra
    Other Motorcycles:
    Kawasaki KLR 250(sold)
    Also you guys have torx screws on your airboxes? I have allen heads on mine ha
  8. HuskyDude Moderator

    Location:
    BC, Canada
    Husqvarna Motorcycle:
    13/TR650
    Other Motorcycles:
    10/EC300, 76/TY175
    Mine are Allen too.
    I'm glad you caught this when you did...I had the exact same problem when I checked my air filter last. The little bugger of a clip was missing... I borrowed one from my side panel under my seat and added a nylon lock nut there for now.
    I wish the air filter panel had something like these instead.

    [IMG]
  9. kjackbrown Keep on keepin on.

    Location:
    Fresno, Ca.
    Husqvarna Motorcycle:
    TR650 Terra
    Other Motorcycles:
    KLR650
    Dzus 1/4 turn fastener.
  10. nwrider1 Husqvarna
    AA Class

    Location:
    SW Washington
    Husqvarna Motorcycle:
    none
    Other Motorcycles:
    Too many to list
    The clips you're looking for are Tinnerman nuts. They may be available at a local hardware store, but they are used a lot in the aircraft industry -- another possible source.
    ebrake and chris1261 like this.
  11. chris1261 Husqvarna
    AA Class

    Location:
    North Jersey
    Husqvarna Motorcycle:
    2013 TR 650 Strada

    The tinnerman nut part number is 7651465 you can get them from http://www.ktm-parts.com
    ebrake likes this.
  12. Norman Foley Husqvarna
    Pro Class

    Location:
    Trumansburg, NY... The Beautiful, Finger Lakes
    Husqvarna Motorcycle:
    82 250WR 86 250WR 93 WXE350 03 TE610
    Other Motorcycles:
    '85 Fantic 300 '12 HUSABERG TE250
    The assimilation is complete!
    HuskyDude likes this.
  13. ebrake Husqvarna
    A Class

    Location:
    Wilmington, Delaware
    Husqvarna Motorcycle:
    TR 650 Terra
    Other Motorcycles:
    Kawasaki KLR 250(sold)
    A name and a part number that quick, y'all rock! Thanks