1. 2 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
    WR = 2st Enduro & CR = 2st Cross

125-200cc Brake stopper

Discussion in '2 Stroke' started by rockdancer, Oct 28, 2014.

  1. rockdancer Husqvarna
    Pro Class

    Location:
    Sunshine Coast, Australia
    Husqvarna Motorcycle:
    2013 WR125, 2019 FE350
    The brake stop got sheared off somehow when I was dragging my bike down the side of a hill

    Tips for removing bolt ?
    Think I 'll get the Zip Ty adjustable stop

    Anything else good to get from those guys ?
  2. rockdancer Husqvarna
    Pro Class

    Location:
    Sunshine Coast, Australia
    Husqvarna Motorcycle:
    2013 WR125, 2019 FE350
    I may also get a larger brake fluid cooler

    I assume these stoppers help for adjustment of brake pedal level

    bs1-h__48351_1323128744_1280_1280.jpg
  3. wallybean Mini-Sponsor

    Location:
    Montana
    They have lots of great stuff. Definitely worth some time to check it all out.
  4. steadydirt Husqvarna
    AA Class

    Location:
    Ontario
    Husqvarna Motorcycle:
    2007 2002 wr 250 1994 wxe 250
    Other Motorcycles:
    fj 1100 cb500 cb350 rt 200 xs 650
    Bling!- Exactly same function with adjustment option as stock and fancy.
  5. robertaccio Husqvarna
    Pro Class

    Location:
    San Diego, Ca
    Husqvarna Motorcycle:
    2021 Husqvarna TE300i
    Other Motorcycles:
    99 HusqvarnaTE610, 94 Husaberg FC501
    I grabbed the tail theads with a needle nose vice grip and screwed it out the back when mine last broke off.
    Get the ZipTy set up it's a stronger set up, however I still replaced the screw (and used red locktite) from time to time , because it get gets alot of stress cycles, from brake cycles and from pedal trail hits.
    rockdancer likes this.
  6. rockdancer Husqvarna
    Pro Class

    Location:
    Sunshine Coast, Australia
    Husqvarna Motorcycle:
    2013 WR125, 2019 FE350
    The bolt was sheared off so cleanly there is nothing to grab
  7. juicypips Husqvarna
    Pro Class

    Location:
    gloucestershire
    Husqvarna Motorcycle:
    wr 360. 2002
    Other Motorcycles:
    Gas Gas TxT 300, Yamaha wr250f
    So the bolts still stuck in the hole?
    Can you find a left hand drill and wind it out with that, normally i drill the bolt out an use an extractor, or torx bit to unwind the stub.
  8. rockdancer Husqvarna
    Pro Class

    Location:
    Sunshine Coast, Australia
    Husqvarna Motorcycle:
    2013 WR125, 2019 FE350
    Yes . I was wondering about that - left hand drill bit with normal drill in reverse . I think bolt will be very tight. So may just drill out with ever increasing bits . thanks
  9. juicypips Husqvarna
    Pro Class

    Location:
    gloucestershire
    Husqvarna Motorcycle:
    wr 360. 2002
    Other Motorcycles:
    Gas Gas TxT 300, Yamaha wr250f
    Good luck,an canter punch the thing first lol
  10. 2premo Husqvarna
    Pro Class

    Location:
    Northern NV
    Husqvarna Motorcycle:
    98 WR360, 1987 WR430, 1988 XC430
    Other Motorcycles:
    Sherco 300, 2002 KTM 380EXC


    if you can locate a non tapered easy out its your best bet
    here in the US Snap-On makes them, look in their catalog to see what i mean

    http://buy1.snapon.com/catalog/item.asp?item_ID=630634&group_ID=675450

    this is the set i have
    robertaccio, duggoey and rockdancer like this.
  11. robertaccio Husqvarna
    Pro Class

    Location:
    San Diego, Ca
    Husqvarna Motorcycle:
    2021 Husqvarna TE300i
    Other Motorcycles:
    99 HusqvarnaTE610, 94 Husaberg FC501
    How about the tail on the other side of the threaded boss, thats what I was referring to. if it is more than a few threads through you can grab it with needle nose vice grip and turn it through out the back

    If not you need to punch then drill and use an extractor, kits are the best way because you get the proper bit to match the extractor size. I say this because so many folks dont match the drill bit properly to the ez-out and mess things up. You need to be careful and get centered on the screw shaft and use pilot drill to get started.
  12. rockdancer Husqvarna
    Pro Class

    Location:
    Sunshine Coast, Australia
    Husqvarna Motorcycle:
    2013 WR125, 2019 FE350
    It does stick out a t back a mm or two. I'd. Need to remove swing arm to get access to it though
    The frame is probably different on the 125 to the 310. It's really hard to get to the bolt o other side
    Thanks for clarifying - i could easily stuff this up
  13. Boogie Husqvarna
    Pro Class

    Location:
    Australia
    Husqvarna Motorcycle:
    Red head
    If its a really clean break, you might get lucky with a standard 2.5mm drill. When the drill grabs it might spin the screw out the back.
  14. rockdancer Husqvarna
    Pro Class

    Location:
    Sunshine Coast, Australia
    Husqvarna Motorcycle:
    2013 WR125, 2019 FE350
    it came out - it was fairly loose , drilled two smalls holds and gripped it with sharp nosed pliars
    cheers all
  15. huskylove Husqvarna
    Pro Class

    Location:
    norcal
    Husqvarna Motorcycle:
    1999 cr125 in progress
    nice for the future what
    i try first is dirlling the center out a bit smaller than one of my allen sockets.....hammer the allen head socket in as hard as needed then back the bolt out. Works pretty good so far.
  16. justintendo klotz super techniplate junkie

    Location:
    mercer, pa/northwest pa
    Husqvarna Motorcycle:
    84 250,86 400,87 430,88 250,95 360
    Other Motorcycles:
    99 kawasaki zrx 1100
    are your stoppers not adjustable stock? mine is on my 95...or does mine have an aftermarket piece? mine looks just the zipty one, only just bare alum