1. 4 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
    TE = 4st Enduro & TC = 4st Cross

Check your rear suspension

Discussion in '4 Stroke' started by Allan Briscoe, Feb 27, 2012.

  1. Allan Briscoe Husqvarna
    AA Class

    Location:
    Adelaide South Australia
    Husqvarna Motorcycle:
    TE310R 2013 FE250 2019
    Other Motorcycles:
    DT250D Yz125K IT 250 J
    Not sure if this has been posted before but my TE310 turn 1 year old on Sunday so I decided to pull the rear suspension off and re grease it all and I am glad I did. The bolt that connects the link arm to the frame was rusted in and I needed to tap it out with a hammer and punch. The bearings and seals are ok but there was signs of water entery in most areas. I have now grease them up with a good quailty grease and also put grease on al the bolt shafts as thet were all dry. This will stop the rust problem. I also found the rear shocker had a rattle in it so I took this to the local dealer and the report back form Husqvarna was the noise was normal form the Sachs shocker it is the soft dampner ball and is a result of old oil and or low pressure so I will be checking that out. So my advice to you all is grease up the rear end on a regular basis to prevent damage.

    Attached Files:

    bud7041 and benwiggin2 like this.
  2. benwiggin2 Husqvarna
    AA Class

    Location:
    Brea, CA
    Husqvarna Motorcycle:
    2008Te510
    Other Motorcycles:
    2008 HD Dyna
    Great advice! Cheers mate!:applause:
  3. Freaky Husqvarna
    AA Class

    Location:
    Kidderminster Worcestershire UK
    Husqvarna Motorcycle:
    2010 TE250 x-lite Race ECU/Injector
    I thought once a year would be enough to strip the rear suspension down but on my annual tear down this year the bottom shock bearing was totally knackered and had to replace it, advise a strip every few months to clean and repack with grease.
  4. robertk61 Husqvarna
    A Class

    Location:
    Melbourne, Australia
    Husqvarna Motorcycle:
    09 WR250
    I did mine at 6 months and the lower shocker bush/bearing were rusted out and stuffed, also all the other bolts were rusty and bearings dry. Lubed with waterproof grease and replaced the bearing and bush (can't get the bush from a bearing supplier so needed to go genuine) It seems the factory doesn't put much grease in there?
  5. mnb Husqvarna
    Pro Class

    Location:
    San Jose, California
    Husqvarna Motorcycle:
    2011 TE310 . . . . 2003 TE610e
    How many hours or miles are you folks putting on the bike? Doing something every X months doesn't mean much if one person is putting on 60 hours a month and another is putting on 15 hours a month.
  6. Freaky Husqvarna
    AA Class

    Location:
    Kidderminster Worcestershire UK
    Husqvarna Motorcycle:
    2010 TE250 x-lite Race ECU/Injector
    I do approx 10 hours a month which is all racing although this will rise during the summer months with a bit of practising.
    My bike has about 1200 race miles, is just under 2 years old and is the 2nd time I have stripped the swingarm and linkage. The swingarm bearings were all fine, just cleaned and repacked, the linkage on the lower frame was quite dry and required a little de-rusting, cleaning and repacking. The lower shock bearing was in bits, the bush was seized and scored beyond repair, gen Husky bearing kit is £23. The remaining two bearings on the triangular link were good although these are much better protected by the steel flanges to protect the seals.
    This isn't a moan by the way, all bikes need the linkage bearings servicing, just a heads up to those who like me thought they could get away with once a year need to re-think, takes no more than a couple of hours do strip, grease and refit and if you add up how much it costs to replace the swingarm and linkage bearings...... then you'd be moaning!!!

    Cheers
    Trevor
  7. Slowpoke Husqvarna
    AA Class

    Location:
    Southern Ontario
    Mixing a small bit of anti-seize with the grease will help a bit. Also, if you run in any water or muddy events, that has a big effect on how often these need servicing. I found it helps a lot if I give a squirt of WD40 to all the pivot & rotating points immediately after every wash, or wet ride. It helps get that water out so the grease can do its job.
    If your rear suspension was dry, it's probably time to check your steering head as well.
  8. jtemple Husqvarna
    Pro Class

    Location:
    Papillion, NE
    Husqvarna Motorcycle:
    2011 TE630
    Other Motorcycles:
    2013 Kawasaki ZX-14R
    The 630 linkages have zerk fittings. I squirt some bearing grease in there now & again. I haven't taken mine apart yet, but I'm sure I probably should. Maybe I'll do it when I change tires, I'm due for some new ones here pretty quickly.
  9. MontyCarlo Husqvarna
    A Class


    Yep. I went a year before repacking, and it was about a year too late. On the shock - Les at LTR knows about all the strange noises that can emanate from the Sachs shock and has a fix for them as well.
  10. HUSKYnXJnWI Husqvarna
    AA Class

    Location:
    Central Wisconsin, USA
    Husqvarna Motorcycle:
    09TE450
    I do it once or twice a year-
    MOST important and too often mistaken is thinking the bike was greased properly upon set up when new only to find it wasn't. Simple part of initial set up by the purchaser/rider should be done. Unless you KNOW positively that your dealer does this when the set them up (most don't and rely on factory grease which is usually very light).
    I use Belray mixed with MOLY
  11. SAM511 Husqvarna
    AA Class

    Location:
    ADELAIDE, SOUTH AUSTRALIA
    Husqvarna Motorcycle:
    2011 HUSQVARNA TE511
    Other Motorcycles:
    2012 HUSABERG 450 2014 HUSABERG 501
    Wow that looks pretty severe.
    It is an annual service item for sure.
    You aren't too heavy handed with a pressure washer are you ??

    SAM511
  12. JPinNC Husqvarna
    AA Class

    Location:
    North Carolina
    Husqvarna Motorcycle:
    2009 TXC250
    Other Motorcycles:
    2009 KTM 300 XC-W
    I need to tackle this soon, you all are making me feel guilty!
  13. Pullened Husqvarna
    C Class

    Location:
    Wilmington, NC
    My suspension makes a wierd dead squeeking sucking sound. I have probably 30hrs on bike. 2011 TE310. Any Ideas.
  14. Freaky Husqvarna
    AA Class

    Location:
    Kidderminster Worcestershire UK
    Husqvarna Motorcycle:
    2010 TE250 x-lite Race ECU/Injector
    Yep, needs grease.
  15. ray_ray Mini-Sponsor

    Location:
    The Philippines
    Husqvarna Motorcycle:
    08\013 WR250, 010 TC250, 012 TC250
    For whatever reason, the bearings on this yoke piece seems to always go out first \ need grease as compared to all other suspension parts...
  16. Allan Briscoe Husqvarna
    AA Class

    Location:
    Adelaide South Australia
    Husqvarna Motorcycle:
    TE310R 2013 FE250 2019
    Other Motorcycles:
    DT250D Yz125K IT 250 J
    Thanks for the feed back my bike has done 2300 km so about 190 km a month and I use a 1400 kpa pressure washer when I wash the bike so I think I will make this a twice a year thing. I will be taking the shocker to a suspension shop tomorrow to get his opion on what to do so I will let you all know. As far as the lower shock bearing my was fine so I just regreased and will put the bike back together.
  17. jtemple Husqvarna
    Pro Class

    Location:
    Papillion, NE
    Husqvarna Motorcycle:
    2011 TE630
    Other Motorcycles:
    2013 Kawasaki ZX-14R
    I'm hoping to get to mine this weekend. I'll take some pics.

    It'll be the first time I've taken a rear end apart.
  18. RailwayRog Husqvarna
    A Class

    Husqvarna Motorcycle:
    none
    I wonder if the 310's linkage can be drill and tapped for zerk fittings? Anybody done this? Or would it comprise the integrity?
  19. street2dirt Husqvarna
    Pro Class

    Location:
    World's Most Famous Beach
    Husqvarna Motorcycle:
    12 TXC310, WR300, 85 125WR, 82 175XC
    Other Motorcycles:
    BMW G650X
    I just did mine (09 wr300) this evening, wasn't too bad. Have been wanting to clean up the linkage for a while now. Everything looked pretty good. Will do this every couple months since it only took about an hour...............
  20. AndrewS Husqvarna
    AA Class

    Location:
    Niagara Region, Ontario, Canada
    Husqvarna Motorcycle:
    2015 FE350s 2013 TE310R
    Other Motorcycles:
    2009 TE250 (sold)
    I seem to remember forum member Slowpoke did a very nice job doing this. I'm pretty sure there's a thread on it somewhere...