1. 2 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
    WR = 2st Enduro & CR = 2st Cross

250-500cc Checking crank when topend is off

Discussion in '2 Stroke' started by firecrotch, Mar 24, 2014.

  1. firecrotch Husqvarna
    Pro Class

    Location:
    north bend, wa
    Husqvarna Motorcycle:
    2009 wr300
    Other Motorcycles:
    2007 ktm 950SM
    Hey guys, Replacing topend on the wr300 this weekend and it looks good. No scoring, Piston even looked almost new with exception of a little carbon build up. I haven't ordered a new piston as I was going to take that in and have my shop check for tolerances to be sure and order the correct piston. My mechanic friend says I should also bring in bike to have them check crank out too. Seems like quite the hassle. Do you guys do this or just put in new piston and go? Is there an easy way for me to check it? Miles are around 3000 ish. I originally thought it was double that but was reading odo wrong. Replacing piston because Compression went to to about 30 psi. Like I said though the piston and cylinder looked almost new.
  2. shawbagga Husqvarna
    Pro Class

    Location:
    Eaton, Western Australia
    Husqvarna Motorcycle:
    None
    Other Motorcycles:
    2018 Gasgas XC250
    make sure no up & down movement in rod, a little from side to side ok I believe. can also check for movement/play at flywheel/stator. getting cylinder mic'd probably not a bad idea but personally I wouldn't bother until next top end just check nikasil for tiny cracks/missing plating. I ran my 300 for another 100+ hours with a small crack in nikasil-no dramas. tough old donks these things. im sure itl be fine mate, just bung a new slug in it & go hard!:thumbsup: disclaimer-I am no mechanic, disregard above statements in full
  3. rancher1 Husqvarna
    Pro Class

    Location:
    WA
    Check for up and down play, side to side is normal and required to operate. Replace the piston if the plating looks good and go ride !
  4. Motosportz CH Sponsor

    Location:
    Vancouver WA
    Husqvarna Motorcycle:
    2021 TE250i, 570 Berg, 500 KTM, 790R
    Other Motorcycles:
    many
    Should be fine with those miles. Now I'm not so freaked out that you said it had 5500 miles on the stock piston. 3000 is a lot 5500 is :eek: and probably would be so down on compression it would not start.
  5. juicypips Husqvarna
    Pro Class

    Location:
    gloucestershire
    Husqvarna Motorcycle:
    wr 360. 2002
    Other Motorcycles:
    Gas Gas TxT 300, Yamaha wr250f
    Not just up and down check the motion throughout the cranks rotation
    So one at tdc move the crank 90deg check up n down too if possible
    Ive seen an oval crank pin that was good in one rotation an
    Shot at midway point.
    Should be fine tho no play is what you look for
    shrubitup likes this.
  6. firecrotch Husqvarna
    Pro Class

    Location:
    north bend, wa
    Husqvarna Motorcycle:
    2009 wr300
    Other Motorcycles:
    2007 ktm 950SM
    Yeah I was reading my voyager odo wrong. Figured that couldn't be right