1. 4 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
     TE = 4st Enduro & TC = 4st Cross

CLutch Case Cover

Discussion in '4 Stroke' started by ken510, Nov 21, 2009.

  1. ken510 Husqvarna
    A Class

    Location:
    Washington State
    I was doing some work to my clutch basket. When I was putting the cover back on, I came across a small O-ring. The drawing in the manual shows that the O-ring goes in between the cover and case, third hole from the oil filter, (top front of the cover). The thing is, the O-ring does not seem to fit in, just rides between the cover, gasket and case. If anyone has had their cover off and knows where that O-ring is placed, I would appreciate your help. Anyone know what that ring is for?
    I apologize if this isn't real clear.
    '04 TE 510
    ken510, Nov 21, 2009
    #1

  2. rabskyline Husqvarna
    AA Class

    Location:
    Sunshine Coast,Queenslander !!
    Husqvarna Motorcycle:
    2014 te250r
    Other Motorcycles:
    Yer maw !
    i have had mine off recently to play with springs on clutch... cant say i know what yo umean really but i did notice that the washer that goes on kickstart shaft fell off and noticed it by chance... put a pic up, says a thousand words....
    rabskyline, Nov 21, 2009
    #2

  3. ken510 Husqvarna
    A Class

    Location:
    Washington State
    I'll try to get a picture.
    ken510, Nov 22, 2009
    #3

  4. ken510 Husqvarna
    A Class

    Location:
    Washington State

    Attached Files:

    ken510, Nov 22, 2009
    #4

  5. ken510 Husqvarna
    A Class

    Location:
    Washington State
    Item # 6 in the picture above is the O-ring in question.
    ken510, Nov 22, 2009
    #5

  6. ken510 Husqvarna
    A Class

    Location:
    Washington State
    For those interested, the schematic shows the O-ring, #6, in the wrong location! I racked my brain and saw no logic in where it was said to be placed. Found out the O-ring goes on the case side. Next hole down from the stud on the oil filter housing, (#12). Just happened to stumble across a photo in my service manual. So next time you have the cover off, check to see if that O-ring is in the right spot. It seals an oil passage to the cylinder I believe.
    ken510, Nov 23, 2009
    #6