Clutch leak at lever? te 630

Discussion in '610/630' started by BACKMARKER, Mar 24, 2014.

  1. BACKMARKER Husqvarna
    A Class

    Location:
    Indiana
    Dripping from bottom side not cap area. What do I do?????
  2. RDTCU Husqvarna
    Pro Class

    Husqvarna Motorcycle:
    '11 630SMS
    For sure it's from the boot/fitting area and not the weep hole in the cap?

    What's your fluid level look like?
  3. EricV Husqvarna
    AA Class

    Husqvarna Motorcycle:
    TE630
    As RDTCU said- try to be very certain about the source.

    Often it's the piston/seal weeping. It's not necessarily common, but by no means uncommon either:

    http://www.cafehusky.com/threads/te-630-leaking-clutch-master-cylinder.22529/#post-202185

    I'm going through the same thing. I have the rebuild kit- just haven't tried it yet. I've read and read on this issue w/ the Magura masters- a lot of it on advrider.com- I'm personally convinced that more often than not it's an issue w/ the cylinder itself (the bore) so rebuilds are often a temporary fix.

    The kit from Hall's and others will run you around 40 plus 15 for shipping. Easy job- just a little sloppy. Now SilverBullet did find the exact same kit on Amazon for 16 bucks- great deal.

    EDIT: here's the thread on part #, and how to get one for 16 bucks.

    http://www.cafehusky.com/threads/anyone-have-a-part-for-our-magura-master-rebuild-kit.40598/
  4. RDTCU Husqvarna
    Pro Class

    Husqvarna Motorcycle:
    '11 630SMS
    Mine weeps a bit from the top if I don't bleed the master every now and then. As the clutch wears, the neutral position of the slave piston is deeper and deeper, forcing more fluid into the master. When it bottoms out the reservoir membrane, it can force some past the seal and out the weep hole. If it gets to this point, it can also cause your clutch to slip when you drop the clutch quickly.
  5. BACKMARKER Husqvarna
    A Class

    Location:
    Indiana
    Thanks. I ordered the one in the Amazon link. Ok I pulled the cap and it appears to be completely full almost to the point
    of running over.
  6. BACKMARKER Husqvarna
    A Class

    Location:
    Indiana
    How should the reservoir membrane look, should it be flat or extended all the way down in the reservoir?
  7. EricV Husqvarna
    AA Class

    Husqvarna Motorcycle:
    TE630

    On the TE it's a sort of wedge shape. Look at it closely- you can tell by the way it's molded. I say look closely as mine- early on- had become mis-shapen, so I just popped it back into it's original shape. From there it's pretty easy to gauge how much fluid should be in the reservoir.
  8. WickedWill Husqvarna
    AA Class

    Location:
    QLD,AU
    Husqvarna Motorcycle:
    TE630
    Other Motorcycles:
    some little red ones
    Nearly full is too much
    Sounds like its coming out the weep hole.
    Mine gets a bit messy after off roading
  9. Fast1 Husqvarna
    AA Class

    Location:
    Minneapolis, MN
    too much fluid.. take some out and try it.