1. Husqvarna Motorcycles Made In Sweden - About 1988 and older

cylinder liner change

Discussion in 'Vintage/Left Kickers' started by mudmonkey, Nov 3, 2016.

  1. mudmonkey Husqvarna
    AA Class

    has anyone experience of changing cylinder liners please ?

    stand in the oven, heat up gradually & wait for the outer ally casting to drop down ?

    while the outer is still hot drop the frozen liner in place ?

    bikes are 400 lc & 430 a/c
  2. Bigbill Husqvarna
    Pro Class

    Husqvarna Motorcycle:
    '83 250wr
    Other Motorcycles:
    0 right now
    I would freeze the liner and heat the casting to 300 degrees. But first put a scribed line on the casting and liner exactly where you need the liner to line up in the casting. I would put a scribed line in the middle of the intake port. The scribed line goes on top of the casting and sleeve. Be prepared to clamp the liner into the casting. I seen sweated parts move as they cool down.
  3. jo360 Husqvarna
    AA Class

    Location:
    perth australia
    Husqvarna Motorcycle:
    1983 exc framed wr430 engine
    Other Motorcycles:
    ktm 520exc
    You going to tackle the porting yourself?.be careful not to scratch/damage the top of the sleeve thats your seal surface for the head.if youve got a ported cylinder have the shop install the sleeve as some shops install the sleeve shadow mark the ports and remove the sleeve to carry out the majority of the porting then re install and finnish off transitions.
  4. Bigbill Husqvarna
    Pro Class

    Husqvarna Motorcycle:
    '83 250wr
    Other Motorcycles:
    0 right now
    A pencil line would be better. Once the sleeve is in and room temps you need to clean up the ports in the sleeve to the casting.
  5. Bigbill Husqvarna
    Pro Class

    Husqvarna Motorcycle:
    '83 250wr
    Other Motorcycles:
    0 right now
    Here's my process,

    First remove the old sleeve.
    Clean and deburr the cylinder casing.
    Clean and deburr the new sleeve.
    You need a guide line to go by as the sleeve drops into the casing. Pencil mark the outside of the sleeve and the top of the casing.
    Heat the casing to 300 degrees.
    Dry ice the sleeve over night.
    Start the assembly going by the line on the sleeve to the mark on the casing. Start it and assemble it quick.
    Check the line up mark and the line up on the ports. Move quickly.
    I would have two clamps and two 2x4 to clamp the liner inplace. I seen sweated parts move out as they cool.
    DaveM likes this.
  6. 1982 XC 430 Husqvarna
    AA Class

    Location:
    Seattle Wa
    I recently did this for the 1st time. I left it in the 250 deg oven for 45 minutes. Taped it out with a wood block. Same for install. No freezing or ice.