1. 2 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
    WR = 2st Enduro & CR = 2st Cross

250-500cc Cylinder Wear - Run It or Replate It?

Discussion in '2 Stroke' started by Kyle Tarry, Dec 7, 2014.

  1. Kyle Tarry Husqvarna
    Pro Class

    Location:
    Portland, OR
    Husqvarna Motorcycle:
    2012 WR 300, 2006 TE 610
    Other Motorcycles:
    Ducati Monster S2R 800
    2012 WR300, about 175 hours of trialriding and enduro/scramble racing. First top end change, and there is a wear area under the exhaust port that has me conflicted. Pictures:

    [IMG]

    [IMG]

    The wear is below the TDC ring position. You can pick it up with a fingernail or a feeler gauge, barely.

    Here is the piston, just for reference, it will be replaced:

    [IMG]

    What do you guys think? Can I clean it up and run it, or does it need to be plated?
  2. David Hudson Husqvarna
    AA Class

    Location:
    Spokane WA
    Husqvarna Motorcycle:
    2000 WR250
    Other Motorcycles:
    1998 KDX200, 1987 KLR650
    I'd clean it up first with a Scotch Bright pad and some WD-40 or CRC 556, then see how it looks. If you can't feel anything after that, I would run it.
    gazmcfaza, shrubitup and lankydoug like this.
  3. juicypips Husqvarna
    Pro Class

    Location:
    gloucestershire
    Husqvarna Motorcycle:
    wr 360. 2002
    Other Motorcycles:
    Gas Gas TxT 300, Yamaha wr250f
    Is it raised or scored? Personally i would run it i would use a second cut file and take that to piston skirt, new rings stick a small end bearing in and slam that together.
    I am a gash b#stard tho.
    shawbagga likes this.
  4. lankydoug Husqvarna
    Pro Class

    Location:
    MO
    Husqvarna Motorcycle:
    WR
    Other Motorcycles:
    TM 300en
    I've seen some cylinders that look bad but after scotch-brite and PB Blaster penetrating oil the scuff turned out to be all metal transfer from the piston and no damage to the plating. I recommend checking it with a dial bore after you have cleaned it... the dial bore won't lie.
  5. flyingbob Administrator

    Location:
    USA
    Husqvarna Motorcycle:
    01&02WR360_02WR250_02CR250_12WB165
    Other Motorcycles:
    01 VOR400_07 TM450_22 GG250_07 Tuono
    Just a thought, but the compression comes from on top of the ports, which look pretty good. I've had good luck in the past removing the piston aluminum from the little KX cylinders with muratic acid, and you'd never know the darned things seized. (max big bore overheating, darned superminis)
    Al H likes this.
  6. Kyle Tarry Husqvarna
    Pro Class

    Location:
    Portland, OR
    Husqvarna Motorcycle:
    2012 WR 300, 2006 TE 610
    Other Motorcycles:
    Ducati Monster S2R 800
    Thanks everyone. The cylinder is mint perfect everywhere else. I think I am going to run it. Scotchbrite cleaned it up a good bit, there is still a tiny bit of grooving/scoring in that area but you are hard pressed to feel it with your nail, you can pick it up with the edge of a feeler gauge.

    I am putting a brand new piston in the bike in any case, so the old one is a paperweight. I think with no raised area, the skirt should be perfectly happy down there.

    We'll see how it looks after some more hours.
  7. juicypips Husqvarna
    Pro Class

    Location:
    gloucestershire
    Husqvarna Motorcycle:
    wr 360. 2002
    Other Motorcycles:
    Gas Gas TxT 300, Yamaha wr250f
    I would run the old piston too but hay thats me, good call the scorings vertical and minor i knew a guy who raced tz's he would un seize the motor file ofending skirt an swich the ring upside down to run again for second race. Flipping mental bloke i miss him.
    Keep new piston for new lining..
    duggoey likes this.
  8. Al H Husqvarna
    AA Class

    Location:
    Australia
    Husqvarna Motorcycle:
    WR250 2001
    Other Motorcycles:
    BMW R1150GS 2001, KTM620
    Nothing wrong with that barrel as long as you have removed all traces of transfer.
  9. shawbagga Husqvarna
    Pro Class

    Location:
    Eaton, Western Australia
    Husqvarna Motorcycle:
    None
    Other Motorcycles:
    2018 Gasgas XC250
    yep new slug & run it! send it out for reline next top end & matching piston
  10. rancher1 Husqvarna
    Pro Class

    Location:
    WA
    New piston and run it !!!
  11. troy deck Husqvarna
    Pro Class

    Location:
    Republic MO
    Husqvarna Motorcycle:
    87 250wr 12 cr125
    Other Motorcycles:
    kx65 ty80 rm80 kdx250
    that not to bad at all the piston is clean below the ring rub it down with a scotch brite pad check your ring end gap [ mite mite need those b4 long why did you even take it apart?
  12. nelly17 Husqvarna
    A Class

    Husqvarna Motorcycle:
    2014 WR300
    Other Motorcycles:
    Suzuki SV650, Suzuki DR350, and more
    Trying to get a hold of you for the WR IMS Tank. i can be emailed at onell.c.lee@ gmail . com
  13. juicypips Husqvarna
    Pro Class

    Location:
    gloucestershire
    Husqvarna Motorcycle:
    wr 360. 2002
    Other Motorcycles:
    Gas Gas TxT 300, Yamaha wr250f
    Who is you?