Dash repair

Discussion in 'TR650' started by TerraCzar, Jul 6, 2014.

  1. TerraCzar Husqvarna
    AA Class

    Location:
    Ramona, CA
    Husqvarna Motorcycle:
    2013 TR650 Terra
    Has anyone taken the dash apart yet? My "S" mode button is no longer working.
  2. TerraCzar Husqvarna
    AA Class

    Location:
    Ramona, CA
    Husqvarna Motorcycle:
    2013 TR650 Terra
    I have removed the dash. I hear parts rattling inside. At this point I'm done. You need something smaller than a T-10 torx.
  3. nev.. Terrarist

    Location:
    Greensborough, Australia
    Husqvarna Motorcycle:
    '13 TR650 Terra
    Other Motorcycles:
    '14 XT1200ZE

    I bought a small kit of torx security tools (need these to open Tivo and TomTom units). Only cost me about $6 from Dick Smith Electronics (similar to Tandy/RadioShack). I expect you'll probably find them at Walmart. It included T5, T6, T7, T8, T9, T10, T15 T20. The security bits will work just fine in regular torx screws.
  4. TerraCzar Husqvarna
    AA Class

    Location:
    Ramona, CA
    Husqvarna Motorcycle:
    2013 TR650 Terra
    Good to know. Also I put it back together and now have ews light on dash. No start.
  5. Riding Again Husqvarna
    AA Class

    Location:
    Palm Coast, FL.
    Husqvarna Motorcycle:
    2012 TE511
    Other Motorcycles:
    Sold TriumphTiger800xcx, TR650 Terra
    What is the s mode? I ride my terra daily and have no clue what the s mode button on the dash is. Is only on the abs bikes? Although the terra here in the usa did not come with abs.
  6. hasenpfeffer Husqvarna
    Pro Class

    Location:
    CO
    Husqvarna Motorcycle:
    TR650 Strada
    The dash has an 'M' button and an 'S' button. The 'S' button is used to switch the information displayed on the dash.
  7. Baddrapp Husqvarna
    AA Class

    Location:
    Yucca Valley
    Husqvarna Motorcycle:
    TR650
    TerraCzar check the ews ring around the ignition switch. Check the two wires coming out of the switch are still attached or not broken. Check the connection above the headlight. Remove the windscreen and the connector is attached to the metal support bar.
  8. glitch_oz Husqvarna
    Pro Class

    Location:
    AUS
    Husqvarna Motorcycle:
    Strada
    Any damage will likely be at the attachment point of the 2 tiny cables on the ignition lock antenna...I'm still undecided about the very stiff piece of cable from the last connector to the actual antenna. For some reason the "cable" is nearly as stiff as a thin wire. Which in return adds extra strain to those 2 tiny solder-points on the antenna ring.

    @ TerraCzar...this might come handy http://www.cafehusky.com/threads/ignition-transponder-bypass.43485/
  9. nev.. Terrarist

    Location:
    Greensborough, Australia
    Husqvarna Motorcycle:
    '13 TR650 Terra
    Other Motorcycles:
    '14 XT1200ZE

    The dash (known as the Kombi in BMW circles) is also a component of the immobilizer. If there's no obvious issue with the antenna or wiring or your key you might want to check the dash wiring and that you haven't dislodged anthing when you had it apart. Worst case, get it to a workshop and put it on MOSS and they should be able to diagnose which component is causing the EWS.
  10. Chuffa Husqvarna
    Pro Class

    Location:
    Perth, West Australia
    Husqvarna Motorcycle:
    TR650
    Other Motorcycles:
    XT250
    I'm waiting for a replacement dash, mine has a large hole in it. At the moment I have a zip-tie squeezing the main cable connector to the dash. If the connector isn't tight then it comes up with the ews error.
  11. AJM6000 Husqvarna
    A Class

    Location:
    Western Australia
    Husqvarna Motorcycle:
    TR650 Terra
    Other Motorcycles:
    Harley Davidson FLTRX & Ducati 749s
    Chuffa, I've been waiting since April as 'scroll' button not working. What about you?
  12. Chuffa Husqvarna
    Pro Class

    Location:
    Perth, West Australia
    Husqvarna Motorcycle:
    TR650
    Other Motorcycles:
    XT250
    I'm waiting on a heap of parts for the front as part of an accident insurance claim. I think the parts were ordered sometime mid April. Some parts have come in but I'm not sure if the dash has. From memory... back then there wasn't a delay on the dash as they had done a fast replacement for another TR a week or two before.
  13. TerraCzar Husqvarna
    AA Class

    Location:
    Ramona, CA
    Husqvarna Motorcycle:
    2013 TR650 Terra
    Thanks guys I found the issue. The main wire harness behind headlight. It was not pushed in all the way. It has to "click" when you push it back in. Weird how the ews message and another light were still on in dash with loose connection. Started right up.
    Chuffa and nev.. like this.
  14. nev.. Terrarist

    Location:
    Greensborough, Australia
    Husqvarna Motorcycle:
    '13 TR650 Terra
    Other Motorcycles:
    '14 XT1200ZE

    Good to hear that it was something simple to resolve :)
  15. drzcharlie Husqvarna
    Pro Class

    Location:
    Fayetteville, Arkansas with my Redheaded Mistress
    Husqvarna Motorcycle:
    TR650 Terra
    Other Motorcycles:
    Burgman 650 (The Barcolounger)


    Were you able to fix the button?
  16. TerraCzar Husqvarna
    AA Class

    Location:
    Ramona, CA
    Husqvarna Motorcycle:
    2013 TR650 Terra
    Not yet. I will try Sunday, and take pics.
  17. TerraCzar Husqvarna
    AA Class

    Location:
    Ramona, CA
    Husqvarna Motorcycle:
    2013 TR650 Terra
    Well here we go...T6 is the right size Torx bit. The set I bought from Walmart, (Ultra Steel Brand), is very weak. By the time I got all the screws back in the dash, the bit was stripped. It might last longer for smaller projects. Anyway, there are 3 circlips to remove the dash from bike. Using needle nose pliers you can reach them all, but the lone one to the rear is a tad more difficult. Be careful they will "spring" off, and you can lose one. I did. Onto the dash opening procedure, remove all the Torx screws, and pry apart with your hands gently. You will feel the seal as you open it up. It rests in a groove for easy replacement. All three buttons, "M", "S", and Hazard button use the same plastic push pin setup. (Very brittle). All of these will break with use. I just did a quick fix and super glued in 3 spots. The side extension arm, a little dab on the bottom by the circuit board, and just prior to putting the dash back together I put some on the bottom side of the "S" mode button. After reinstall the button works again.....for now. 105_4121.JPG

    Attached Files:

    PaulC, mag00, hasenpfeffer and 4 others like this.
  18. Ogre_fl Husqvarna
    Pro Class

    Location:
    Cook Bayou, FL
    Husqvarna Motorcycle:
    Terra 650
    Other Motorcycles:
    Tiger 1050
    Do you think there is a way to wire a switch on the bars to operate the "S" button?
    mag00 likes this.
  19. drzcharlie Husqvarna
    Pro Class

    Location:
    Fayetteville, Arkansas with my Redheaded Mistress
    Husqvarna Motorcycle:
    TR650 Terra
    Other Motorcycles:
    Burgman 650 (The Barcolounger)
  20. TerraCzar Husqvarna
    AA Class

    Location:
    Ramona, CA
    Husqvarna Motorcycle:
    2013 TR650 Terra
    Well it needs to be pushed down, on the board there is a pressure switch. By the way it's not working anymore, lol. I did not think it would last. Also, I have nearly 20,000 miles on the bike, so lots of refuels, and reseting of trip meter, and UG meter.