1. Husqvarna Motorcycles Made In Sweden - About 1988 and older

EZ front end upgrade for older huskys

Discussion in 'Vintage/Left Kickers' started by Motosportz, Nov 5, 2010.

  1. Motosportz CH Sponsor

    Location:
    Vancouver WA
    Husqvarna Motorcycle:
    2021 TE250i, 570 Berg, 500 KTM, 790R
    Other Motorcycles:
    many
    Many of you might know this but I was amazed how EZ this was. surfer1100 clued me into a front end sale for my 86 WR400 i desperately wanted to upgrade. THANK YOU. I bought an entire front end off a 99 WR250, zoke 45's, wheel, brakes etc. for $100 of craigslist!!! Anyway Motosportz Mike tells me it will bolt right up. No way I thought but he seems to know everything. Well I mounted it up and WOW, bolts right on, same bearings, stem etc. even the stops woks perfect. Amazing.

    So now my front end is not floppy, horribly damped and i have real brakes. I really liked this bike stock but hated the front end and brakes. This mod makes the bike turn WAY better and stop WAY better and feels WAY more planted. Had a few hours to test it and found out 3 buddies with new KTM's can't seem to keep up with a 24yo Husky :D

    BTW if you do this mod you really need to run tall bar risers so you can move the forks up a lot on the triples as the stock bike only has a little over 10 inches of travel. I figured this out after a few miles and was amazed how nimble and planted a 24yo bike can be. BTW the motor is a grunting short shifting rocket in the slick stuff. FUN.

    Next on the list is the ergonomics, tall flatter seat, custom wide pegs and this machine will be ready to rock.

    [IMG]
  2. Croc Husqvarna
    AA Class

    Location:
    Sydney Australia
    Husqvarna Motorcycle:
    TE 511
    Post it to Australia so I can have it
  3. HardCoreHusky Husqvarna
    AA Class

    Location:
    South Carolina
    Husqvarna Motorcycle:
    1991 350WXE, 2004 TC450
    Other Motorcycles:
    01 Royal Enfield Bullet, 91 KTM 250
    Looks like I need to start looking for a setup like this too!
  4. 1982 XC 430 Husqvarna
    AA Class

    Location:
    Seattle Wa
    I just did about the same to my 82 250 XC. Went with Late 90's KTM stuff I just didn't want to use up side down Forks. I collected parts for a wile and have my choise of 97' Marzooki 50mm or 98-99 Wp's. Allied Top Clamp. On other advantage is that when You go with more modern Tripple clamps You open the Door to Modern Fat Bars, Bark Busters and Steering dampeners that are bolt on. Same story the front end just bolted on. I had to roll the Throdel to clear the Master Cyl and the Remove the Plastic Pegs in the Frame Bumpers. The Steering Turns a tiny bit less but only cause I don't want to cut off the Steering stops from the frame.
  5. surfer1100 Husqvarna
    AA Class

    Location:
    Ottawa, CAN
    Husqvarna Motorcycle:
    09 WR250, Memories of past tiddlers.
    Other Motorcycles:
    TM-01 EN 125, 03 125 MX, 09 EN 155
    Sweet! Glad it worked out so well. Gives the bike a more official look too. No problem on the find, glad to help a husky brother out.
  6. fran...k. Husqvarna
    AA Class

    Location:
    eastern ct
    Husqvarna Motorcycle:
    420ae 98wr125 2004wr250 others
    Other Motorcycles:
    electric freeride 1993 yam gts
    With longer forks you might see about the xc rear shock and if the linkage pieces are different. Usually the front wheel comes just about to the fender when bottomed out. I would be rather cautious to suggest anyone get bar risers and move the forks that far in the clamps without some sort of warning. I know for sure about the difference in braking on a swap like that. With the earlier rubber monted handlebar triple clamp the trail is very close to origional on that swap. The clamps on that one more triangular and I suspect you get a change in trail but you seem pleased.

    Fran
  7. Ron Husqvarna
    AA Class

    Location:
    Azusa, CA
    I just did a simple bolt on swap, installing a set of 1984 40mm WR forks onto a 1979 CR390. With the CR tank there's not even an issue with the fork stops. A larger OR tank may require some attention to the fork stops though.
    The WR forks are the same length as the 79 CR, forks so the bike keeps the same height balance front to rear as the 35mm's.
    I'm thinking we'll never notice a difference in 10.8" travel vs 11.8 with the CR forks.
    We won't get to ride it for a while, but it should be a big improvement over the long wimpy 35mm's.
  8. Motosportz CH Sponsor

    Location:
    Vancouver WA
    Husqvarna Motorcycle:
    2021 TE250i, 570 Berg, 500 KTM, 790R
    Other Motorcycles:
    many
    So i have two rides on this beast since the front end swap. One was semi slick clay based terrain. Yesterday was a very technical area, in the rain, I mean nasty rain all day. This bike works WAY better than it should. Turns great, stops great etc. The kicker is the narrow bars (running mini high bars), crazy tight turning radius and low bike equal EZ to do nasty down hill switchbacks and off caber stuff. I am as fast on this bike as any. The motor other than somewhat excessive vibrations is a joy to use in the very slick stuff as you can short shift it and get traction anywhere. It also has more top end than i first thought. I really liked the motor right away and it is and main reason i spent the time to upgrade the front end. I'm glad i did, this bike will get ridden a good amount. It also makes me realize for the type of riding i do a low bike is kinda cool. I'm really having fun on this bike. My buddy with the 07 WR250 rode it and concurs, that bike works WAY better than it should and he loved it too. Proclaimed it the ultimate lazy guy bike as you can put it in third and ride all day never touching the clutch. It is nearly impossible to stall. Hill climbs are silly EZ, tons of bottom end power and a low long bike just goes up the hill. Amazing.
  9. Husky37 Husqvarna
    AA Class

    Location:
    UK
    Husqvarna Motorcycle:
    84 CR500, 85 CR500, 89 TE 610
    I went the KTM route for my front end but I guess a later Husky is better... it just depends what is around at the time. It seems as though you got a great deal though.

    You are right that it does turn and stop better.

    Below is a picture of mine along side an early works machine. You can notice a slightly different seat line... That might be the profile you are after.

    Stu

    Attached Files:

  10. Motosportz CH Sponsor

    Location:
    Vancouver WA
    Husqvarna Motorcycle:
    2021 TE250i, 570 Berg, 500 KTM, 790R
    Other Motorcycles:
    many
    Thats a real good looking bike. :thumbsup:
  11. Motosportz CH Sponsor

    Location:
    Vancouver WA
    Husqvarna Motorcycle:
    2021 TE250i, 570 Berg, 500 KTM, 790R
    Other Motorcycles:
    many
    More simple but VERY rewarding updates to the old beast. Been riding this bike a lot. Works great in the slop. That said the stock bent and sagging footpegs about killed me several times. It wants to spit you off when you try to stand, not good. Thought about several methods and then out of desperation going for a ride the next day and wanting to take "the beast" I bent some flat stock steel in a U shape, welded it to the stock pegs regardless of their saggy position (put the new ones flat obviously), and then took the grinder to them to make teeth. Was the best half hour I ever spent on a bike mod. Makes the bike 100% Ezer to stand and control the beast. I also did the brake peddle too as I had to contort my foot inwards to get to it and it was to low. Now the bike is a joy to sand on, the pegs are huge and grippy and the brake is EZ to use. Huge improvement in control and comfort.

    You can see saggy bent back footepeg inside the ones I welded up...

    [IMG]
  12. pvduke Husqvarna
    Pro Class

    Location:
    ... on the gas...
    Husqvarna Motorcycle:
    tripple-hondo hoosk...
    Other Motorcycles:
    dozens of them, kicked to the curb
    old iron rocks....

    why do you ride in leaves covered w/ poo? :confused:

    nice scoot....hate you some more! :p
  13. Motosportz CH Sponsor

    Location:
    Vancouver WA
    Husqvarna Motorcycle:
    2021 TE250i, 570 Berg, 500 KTM, 790R
    Other Motorcycles:
    many
    Clay grease on glass covered in leaf snot is fun to ride in. The beast loves it. Those trails take you to these trails...

    [IMG]
  14. pvduke Husqvarna
    Pro Class

    Location:
    ... on the gas...
    Husqvarna Motorcycle:
    tripple-hondo hoosk...
    Other Motorcycles:
    dozens of them, kicked to the curb
    :eek:

    missin' the lil long-legs WRK. and the collville ntl. forrest.

    gotta stop looking at your pics...they are totally ruining riding for me.

    *whimper*
  15. White Husky Husqvarna
    AA Class

    Location:
    UK
    Classic :cheers:

    Made me laugh. Thanks!

    Nice bike by the way. Nice trail too :thumbsup: