1. 2 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
    WR = 2st Enduro & CR = 2st Cross

250-500cc Forks.

Discussion in '2 Stroke' started by Husky Gordon, Jun 24, 2014.

  1. Husky Gordon Husqvarna
    AA Class

    Husqvarna Motorcycle:
    WR 300
    Other Motorcycles:
    KLX 400r
    I have a 2009 WR 300. I replaced the springs and found out the 50mm forks were replaced with 45mm. Would the axle and spacers be the same or different? I have some slight play and not sure how to correct this.
  2. Kyle Tarry Husqvarna
    Pro Class

    Location:
    Portland, OR
    Husqvarna Motorcycle:
    2012 WR 300, 2006 TE 610
    Other Motorcycles:
    Ducati Monster S2R 800
    You sure the forks have been swapped? That would have been a lot of work for somebody (new triples, etc). You state that you have "slight play," but don't give any hints as to where the play is or how much you have, so it's going to be really hard for people to help.
  3. Husky Gordon Husqvarna
    AA Class

    Husqvarna Motorcycle:
    WR 300
    Other Motorcycles:
    KLX 400r
    When I replaced the springs in the forks I ordered the stock ones, 50MM. When I took them to have them installed at Beaver Creek Cycle it was at that point it was determined they weren't 50MM. I believe they were 45MM. Had to order the correct springs. The play is between the spacer anf the fork. You can tigthen down the nut on the end of the axel and it doesn't pull the fork up tight. It is hard fo rme to describe.
  4. Kyle Tarry Husqvarna
    Pro Class

    Location:
    Portland, OR
    Husqvarna Motorcycle:
    2012 WR 300, 2006 TE 610
    Other Motorcycles:
    Ducati Monster S2R 800
    If it's hard for you to describe, it will be hard for us to help you fix it. ;)

    Take a picture of the forks, in the problem area, for starters. If the bearings don't tighten against the spacer, the spacer, axle, or bearing spacing in the hub is wrong. Could be an installation problem though, I'd be careful about jumping to conclusions.

    Also, with regard to the mystery of the mismatched forks, a picture might help us figure that out. Also, it wouldn't hurt to measure...
  5. flyingbob Administrator

    Location:
    USA
    Husqvarna Motorcycle:
    01&02WR360_02WR250_02CR250_12WB165
    Other Motorcycles:
    01 VOR400_07 TM450_22 GG250_07 Tuono
    Are you sure the spacer is installed? Your fork springs have no effect on the axle installation... Check to see if there is something in the axle threads which keeps it from screwing all of the way in.
    Kyle Tarry likes this.
  6. Husky Gordon Husqvarna
    AA Class

    Husqvarna Motorcycle:
    WR 300
    Other Motorcycles:
    KLX 400r
    I ordered a new spacer to start with.
  7. flyingbob Administrator

    Location:
    USA
    Husqvarna Motorcycle:
    01&02WR360_02WR250_02CR250_12WB165
    Other Motorcycles:
    01 VOR400_07 TM450_22 GG250_07 Tuono
    Spacers are the same. For what it's worth, I have one time had this issue and found out the axle was too long. I had cleaned up an older one and I still can't believe there was a difference. Has there always been play (wheel actually sliding on the axle a bit)? Don't use the nut, slide the axle until it bottoms on the wheel bearing, keep pushing until the spacer slack is gone, check your disk/rotor alignment and look for the axle protruding beyond the fork leg. That should tell you what you need to correct. Just because, slide your axle through the forks without the wheel and make sure it slides completely through the right fork leg. That will tell you the forks are correctly lined up vertically and that the bottom of the fork isn't restricting the axle's travel to pull the assembly tight. I've also seen vice damage to the axle bore. Good luck.
    Kyle Tarry likes this.
  8. rabskyline Husqvarna
    AA Class

    Location:
    Sunshine Coast,Queenslander !!
    Husqvarna Motorcycle:
    2014 te250r
    Other Motorcycles:
    Yer maw !
    weren't the ealier bikes 45mm shivers ?
    Kyle Tarry likes this.
  9. Kyle Tarry Husqvarna
    Pro Class

    Location:
    Portland, OR
    Husqvarna Motorcycle:
    2012 WR 300, 2006 TE 610
    Other Motorcycles:
    Ducati Monster S2R 800
    If you want us to help you, you've got to help us. It's probably not the spacer, those hardly ever wear out. Do the tests that Bob suggested, and take a few pictures.

    Also, if you want to know what forks are on the bike, you could measure them? :confused: Really easy...
  10. Husky Gordon Husqvarna
    AA Class

    Husqvarna Motorcycle:
    WR 300
    Other Motorcycles:
    KLX 400r
  11. Husky Gordon Husqvarna
    AA Class

    Husqvarna Motorcycle:
    WR 300
    Other Motorcycles:
    KLX 400r
  12. Husky Gordon Husqvarna
    AA Class

    Husqvarna Motorcycle:
    WR 300
    Other Motorcycles:
    KLX 400r
  13. Husky Gordon Husqvarna
    AA Class

    Husqvarna Motorcycle:
    WR 300
    Other Motorcycles:
    KLX 400r
    Not sure why the last picture is upside down
  14. Husky Gordon Husqvarna
    AA Class

    Husqvarna Motorcycle:
    WR 300
    Other Motorcycles:
    KLX 400r
  15. rancher1 Husqvarna
    Pro Class

    Location:
    WA
    The axle spacer is shorter for the 45mm forks. The axle might also be shorter.
  16. Kyle Tarry Husqvarna
    Pro Class

    Location:
    Portland, OR
    Husqvarna Motorcycle:
    2012 WR 300, 2006 TE 610
    Other Motorcycles:
    Ducati Monster S2R 800
    Could be the spacer, the axle, or the inner race spacer in the hub.

    If you don't know what forks are on the bike, how'd you order a new spacer?
  17. Husky Gordon Husqvarna
    AA Class

    Husqvarna Motorcycle:
    WR 300
    Other Motorcycles:
    KLX 400r
    Good point Kyle. What I have found so far. I am replacing the steering stem bearings at the same time. Guess what the bearings for the 09 wr 300 are to big where the stem goes through the bearing. The race fit into the frame fine. Not sure why anyone would change all the steering like they did? I just called the shop and said put everything on hold till I get figured out what I have. By the way the vin number on the frame is for a 09.
  18. Kyle Tarry Husqvarna
    Pro Class

    Location:
    Portland, OR
    Husqvarna Motorcycle:
    2012 WR 300, 2006 TE 610
    Other Motorcycles:
    Ducati Monster S2R 800
    IF the forks have been swapped at all, by far the most sensible way to do it would be to swap the entire front end; forks, triples, stem, axle, etc. So, IF it has been swapped, that is probably what happened.

    Who knows the fork vs. year relationship with WRs? What year had what forks?
  19. Husky Gordon Husqvarna
    AA Class

    Husqvarna Motorcycle:
    WR 300
    Other Motorcycles:
    KLX 400r
    The guy at the shop seemed to think 06' 07 wr 250 would work?
  20. ray_ray Mini-Sponsor

    Location:
    The Philippines
    Husqvarna Motorcycle:
    08\013 WR250, 010 TC250, 012 TC250
    08 model WRs are 45mm ... mine work AOK on tracks and trails ...

    You are aware the forks can spread at the bottom and cause the axle length to appear to be too short ....

    In the pic below, there is probably enough space here to get the axle nut started AND IF the fork tubes are spread at the bottom, the nut can pull them into place ... Not the best idea but this thread is confusing ... OR tapping lightly my the H symbol might drive the forks back together if they are spread ...

    Also, DO NOT get heavy handed here ...That nut is ALUM(?) and will strip out ...

    [IMG]