1. 2 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
    WR = 2st Enduro & CR = 2st Cross

125-200cc Gas Cap Leak/Splash - Anyone Else?

Discussion in '2 Stroke' started by Caferacerman, Mar 31, 2014.

  1. Caferacerman Husqvarna
    AA Class

    Yesterday, my son pulled off the practice track as the top of the gas tank on his 2012 CR125 was wet with gas that was somehow making its way past the gas cap. Not sure if the threads are a bit worn or cross threaded or if the bladder is worn. Visually, really hard to identify the culprit. The odd thing is that it did not do it when the the tank was 3/4 full but did start doing it had less than a 1/4 tank.

    Anyone else experience this?
  2. JRod4928 Husqvarna
    AA Class

    Location:
    Pittsburgh, PA
    Husqvarna Motorcycle:
    2012 CR165
    I've read of this happening before. Check that the seal on the inside of the cap is in its proper place.
    steadydirt likes this.
  3. PowerKord Husqvarna
    AA Class

    Location:
    Notheast Ohio
    Husqvarna Motorcycle:
    2008 WR 250 Sold
    Other Motorcycles:
    2014 Sherco SE-R 250
    I replaced my cap with an Acerbis cap. Haven't had any leaks since.
    troy deck likes this.
  4. troy deck Husqvarna
    Pro Class

    Location:
    Republic MO
    Husqvarna Motorcycle:
    87 250wr 12 cr125
    Other Motorcycles:
    kx65 ty80 rm80 kdx250
    kuzin stinkies got the same deal where d you get an Acerbis cap??
  5. PowerKord Husqvarna
    AA Class

    Location:
    Notheast Ohio
    Husqvarna Motorcycle:
    2008 WR 250 Sold
    Other Motorcycles:
    2014 Sherco SE-R 250
    I think I bought mine on Amazon. They are available on ebay for $14.95 shipped. Get the large size!
  6. Down Under XC Husqvarna
    AA Class

    Location:
    Melbourne, Australia
    Husqvarna Motorcycle:
    XC250 83', WR250 87','XC150 10
    Other Motorcycles:
    WR165 10, 83 KDX 250,
    Hi Caferacerman,

    Check the cap, it has a circular black seal that goes up inside cap and when removing cap it can become dislodged and if not careful drop and loose forever.

    Just something to be aware of I guess.........................
  7. 2premo Husqvarna
    Pro Class

    Location:
    Northern NV
    Husqvarna Motorcycle:
    98 WR360, 1987 WR430, 1988 XC430
    Other Motorcycles:
    Sherco 300, 2002 KTM 380EXC
    my gasket had a small crack and just replaced it with OEM
  8. Caferacerman Husqvarna
    AA Class

    Do you mean there is a gasket in addition to the bladder?
  9. 2premo Husqvarna
    Pro Class

    Location:
    Northern NV
    Husqvarna Motorcycle:
    98 WR360, 1987 WR430, 1988 XC430
    Other Motorcycles:
    Sherco 300, 2002 KTM 380EXC
    the bladder has the gasket built in
  10. shrubitup Husqvarna
    AA Class

    Location:
    Seattle WA
    Husqvarna Motorcycle:
    '00 TE610 (pretty much a WXE610)
    Other Motorcycles:
    Husaberg FE450, KTM 200EXC, Triumph
    un-thread the rubber from the cap and re-thread it following the threads. then install gas cap with added emphasis. seems to have stopped my leak issue on my WR300.
  11. 72racerx Husqvarna
    AA Class

    Location:
    Melbourne, Australia
    Husqvarna Motorcycle:
    13 WR144
    Other Motorcycles:
    01 VFR800
    I had the same problem on mine to start with. The gasket wasn't fully seated properly in the cap. Fixed that little problem now its leaking again. Tried tightening the cap a bit extra. Still having the problem so I am going to switch over the to the billet accessory cap to see if it fixes the problem.