Husqvarna TE 510 2005 supermoto project

Hi!

I'm Sebastian. A few years ago I bought te 450 2005 and I fell in love with this bike. It's funny becouse I sold that bike 4 years ago, and half year ago I bought the same bike agien! In last year I also bought TE 510 2005 from Italy and I start my project.

I will post here pictures from rebuild.

Have fun



My old/new 450 in the day when I sold it.



This is my 510 when I bought it.



And a few days later.




Here is the list of changes.
- Rebuild the engine (Rod, bearings, seals, chain, piston etc)
- Powder-coated frame, swingarm, engine
- Swap front brake (brake disc Husky 630, brake cliper from Husqvarna 701, pump from GSX-R 1000, brake lines HEL)
- Rebuild front suspesion
- New bearings in swingarm, frame etc
- New chain rollers and slides
- New bearing in rear suspension
- Wheels from Husqvarna 630 SM
- Galvanizing all screws
- New a few more parts
And many other new parts that I forgot

Project in progress.

Some pictures:

Looks great! Good luck with the rebuild.

Did you get the fixings replated?

Can you explain to me what you mean?

The screws all look new, but quite expensive to buy them all new, if available. Replated = new zinc plating.

Ok
Yes, I did a new galvanization on all bolts from the bike.

Looks lovely.

Looking awesome! Does this engine have a counter balancer?

If I get to the point where I split my engine, I would really like to install one.

Yes, I have a balancer in this engine, but I rebulding engine from TXC 510 2008 now and It's also without balancer. All what you need to instal is 4pc bolts, 2pc metal plate for hold bearing, 2 bearings, balancer of course, and gear on crankshaft and thats it.

Finally, I had some free time


Work in progress.






Some about setup:
Front brake pump: Suzuki GSX-R1000 K9 Nissin
Brake hoses: Hel Performance Red
Clutch hose: Hel Performance White
Front brake clip: Husqvarna 701 SM Brembo
Rear brake clip: KTM Duke 690 Brembo
Front Light: Husqvarna FE 450
Wheels : Husqvarna SM 630 (with Dunlop sportmax mutant)
Brake disc: Brembo Front: 320, Rear: 220
Front brake adapter: CNC (in progress)



OLD VS NEW





And after 5 years I bought my old Husqvarna TE 450 from the same man who bought it from me.
So now I have both



I have to do:
Rebuild carburator
Rebuilt electrical installation with install speedometr (with rpm's) and ignition switch
Sew the sit
Start the engine :P

to buy:
Front sprocket
Rear sprocket
Chain
Intake manifold (I can't find new, Husqvarna OEM is unavaliable)

Have a good day

quote="Sebaaa, post: 668202, member: 70215"]
Intake manifold (I can't find new, Husqvarna OEM is unavaliable)[/quote]



I don't know if these are still available, but check out this video.


View: https://www.youtube.com/watch?v=SeznVu3PLKI

Hey I was just curious where you get the parts for your rebuild? I’m currently looking to buy a piston kit for my 06 smr510. I also need to buy a new cam chain and top end gaskets. Thanks!

I have a new piston, cam chain and gaskets if you are still looking.

I have piston from Wossner, but Prox made it too. Cam chain from DID. I'll check parts numbers tomorrow.