IT's BAAAACK!

Discussion in 'Non-Husqvarna Motorcycles' started by Huskynoobee, Sep 5, 2014.

  1. Huskynoobee CH Sponsor ZipTy Racing

    Location:
    Castaic, CA
    Husqvarna Motorcycle:
    2011 TE449 2006 WR250
    Other Motorcycles:
    HDUltra Classic IT200 YZ250 SV650s
    So my 84 IT200 has been sitting in the garage sans top end for almost 10 years. I've been looking for a barrel to convert it back to a 200 as it's actually a 232 thanks to the original owner (my Dad) having hot rodded it back in the 80s. IT was great to ride with lots of power but it slipped a ring which started hanging in a port making it sound like a squealing pig.

    Even used top ends seem impossible to find though I have seen whole engines on EBay for around $500. That's about the cost to have the barrel re sleeved. So I decided to try Craig's list and scored! Found me a complete running 85 and brought it home for $360. It's had a hard life but the motor is solid and the tyranny seems to be in good shape. It's all there and it was great to take it for a putt around the block.

    So since I've got a lousy summer cold I don't want to share at work, today I'm going to clean it up and decide whether I'm just going to do a motor transplant into mine, or steal the top end.

    Now my honey can ride with me. She's very excited and so am I! Pics to follow
    juicypips likes this.
  2. Motosportz CH Sponsor

    Location:
    Vancouver WA
    Husqvarna Motorcycle:
    2021 TE250i, 570 Berg, 500 KTM, 790R
    Other Motorcycles:
    many
    Always liked IT200's but have trouble riding bikes with drum brakes any more. Its my one big dislike of older bikes. I can deal with the other stuff but good brakes are a must.
  3. GMP Husqvarna
    AA Class

    Location:
    NJ
    Husqvarna Motorcycle:
    none
    Other Motorcycles:
    '13 Beta 300RR Racing
    Yeah, I had an IT and then went to the first KDX200 with a front disc, '86 or '87, the difference was huge!
  4. Huskynoobee CH Sponsor ZipTy Racing

    Location:
    Castaic, CA
    Husqvarna Motorcycle:
    2011 TE449 2006 WR250
    Other Motorcycles:
    HDUltra Classic IT200 YZ250 SV650s
    True, I also occasionally look for a set of forks from an 86 which had a front disc. I think YZ forks will also work, but for now it's all good. Lousy brakes teach you to ride carefully!
  5. Huskynoobee CH Sponsor ZipTy Racing

    Location:
    Castaic, CA
    Husqvarna Motorcycle:
    2011 TE449 2006 WR250
    Other Motorcycles:
    HDUltra Classic IT200 YZ250 SV650s
    Here she is, not pretty, but useful. Looks like the head gasket is a little leaky, but it's all there and copper gaskets can be baked sprayed and easily reused. The trip meter is in great shape which is awesome since mine got smashed years ago. Between this donor and my bike I should be good to go with lots of spares. 20140905_085941.jpg
  6. Huskynoobee CH Sponsor ZipTy Racing

    Location:
    Castaic, CA
    Husqvarna Motorcycle:
    2011 TE449 2006 WR250
    Other Motorcycles:
    HDUltra Classic IT200 YZ250 SV650s
    The engine could use a little love, but it's a runner. 20140905_090001.jpg
    454x likes this.
  7. Huskynoobee CH Sponsor ZipTy Racing

    Location:
    Castaic, CA
    Husqvarna Motorcycle:
    2011 TE449 2006 WR250
    Other Motorcycles:
    HDUltra Classic IT200 YZ250 SV650s
    I spent about an hour and a half scraping pipe goo off the thing today. I also fiddled with the carb settings even though I plan to completely tear it down and unstick the float. The pilot air screw was turned all the way in! Opened it up a full turn and the bottom end came back. Looking like a motor swap at this time. Still have some major gunk removal yet. Hoping to do perform transplant surgery tomorrow!
  8. Motosportz CH Sponsor

    Location:
    Vancouver WA
    Husqvarna Motorcycle:
    2021 TE250i, 570 Berg, 500 KTM, 790R
    Other Motorcycles:
    many
    Those are not the stock forks are they? Look to big diameter wise.
  9. troy deck Husqvarna
    Pro Class

    Location:
    Republic MO
    Husqvarna Motorcycle:
    87 250wr 12 cr125
    Other Motorcycles:
    kx65 ty80 rm80 kdx250
    looks like stock 43mm KYBs 2 me i thought z-spoke wheels where 84 only at least on YZs :love:ed my old IT 79 good bike be sweet if they brought it back:banana:
  10. Huskynoobee CH Sponsor ZipTy Racing

    Location:
    Castaic, CA
    Husqvarna Motorcycle:
    2011 TE449 2006 WR250
    Other Motorcycles:
    HDUltra Classic IT200 YZ250 SV650s
    Those are stock same as my 84. However the WP shock is surely not. The IT may have had crap brakes, but it's basically a YZ woods weapon. I'll put em side by each tomorrow...you'll see.
    duggoey likes this.
  11. Huskynoobee CH Sponsor ZipTy Racing

    Location:
    Castaic, CA
    Husqvarna Motorcycle:
    2011 TE449 2006 WR250
    Other Motorcycles:
    HDUltra Classic IT200 YZ250 SV650s
    I found a decent engine under years of neglect! 1410043910319.jpg
    oldbikedude and Motosportz like this.
  12. Huskynoobee CH Sponsor ZipTy Racing

    Location:
    Castaic, CA
    Husqvarna Motorcycle:
    2011 TE449 2006 WR250
    Other Motorcycles:
    HDUltra Classic IT200 YZ250 SV650s
    Phase one, complete. Gotta remember to take landscape pics, just turn your head. 20140906_173327.jpg
  13. Huskynoobee CH Sponsor ZipTy Racing

    Location:
    Castaic, CA
    Husqvarna Motorcycle:
    2011 TE449 2006 WR250
    Other Motorcycles:
    HDUltra Classic IT200 YZ250 SV650s
    In case you haven't tried it I highly recommend Simple Green Motorsports Cleaner. It totally cut the goo and its not harsh on paint etc. And it is environmentally friendly like all their stuff! Thanks for turning me on to it Dad!
    oldbikedude and 454x like this.
  14. Huskynoobee CH Sponsor ZipTy Racing

    Location:
    Castaic, CA
    Husqvarna Motorcycle:
    2011 TE449 2006 WR250
    Other Motorcycles:
    HDUltra Classic IT200 YZ250 SV650s
    Off with its head! We've got a winner...smooth bore with no evidence of seizure. Rings are free and the gasket slid right off. Base gasket is good so this is as far as it's coming apart. A little more clean up, some rattle can engine paint, freshen up the gasket and its ready to go into the recipient patient. 20140906_194150.jpg
  15. Motosportz CH Sponsor

    Location:
    Vancouver WA
    Husqvarna Motorcycle:
    2021 TE250i, 570 Berg, 500 KTM, 790R
    Other Motorcycles:
    many
    Best stuff i ever use, biodegradable and works fantastic. Does not hurt plastic or metac and is non etching. Usually stuff like this does not work, this does.

    [IMG]
  16. Huskynoobee CH Sponsor ZipTy Racing

    Location:
    Castaic, CA
    Husqvarna Motorcycle:
    2011 TE449 2006 WR250
    Other Motorcycles:
    HDUltra Classic IT200 YZ250 SV650s
    Never seen that down here. I was really impressed with the SG. It's even Boeing certified. I just needed a nylon brush to get the heavy stuff off. Back to work...time to get the motor finished up and dig out my IT.
  17. troy deck Husqvarna
    Pro Class

    Location:
    Republic MO
    Husqvarna Motorcycle:
    87 250wr 12 cr125
    Other Motorcycles:
    kx65 ty80 rm80 kdx250
    RATTLE CAN :eek: LOL
  18. Huskynoobee CH Sponsor ZipTy Racing

    Location:
    Castaic, CA
    Husqvarna Motorcycle:
    2011 TE449 2006 WR250
    Other Motorcycles:
    HDUltra Classic IT200 YZ250 SV650s
    Yep this is still going to be a dirt bike, not a museum piece. I did make sure to pop for the real ceramic engine paint! Got it mostly masked. Just needed to take a break from the heat. The gasket is all cleaned and annealed and ready for the magic spray. Once I get some paint on it, I'm bringing the carb inside to clean it up and watch some football.
  19. Huskynoobee CH Sponsor ZipTy Racing

    Location:
    Castaic, CA
    Husqvarna Motorcycle:
    2011 TE449 2006 WR250
    Other Motorcycles:
    HDUltra Classic IT200 YZ250 SV650s
    Getting closer! 1410195177705.jpg
    Tinken, isldtime and 454x like this.
  20. Huskynoobee CH Sponsor ZipTy Racing

    Location:
    Castaic, CA
    Husqvarna Motorcycle:
    2011 TE449 2006 WR250
    Other Motorcycles:
    HDUltra Classic IT200 YZ250 SV650s
    Engine is ready for install. 1410195273005.jpg