1. 2 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
    WR = 2st Enduro & CR = 2st Cross

250-500cc Little end bearing doesn't fit inside wossner piston

Discussion in '2 Stroke' started by 04wr300, May 28, 2014.

  1. 04wr300 Husqvarna
    C Class

    Husqvarna Motorcycle:
    2004 Husqvarna Wr300
    Just putting the top end of my bike back together after seizing after 3 hours.

    I purchased a wossner piston and rings for the rebuild. When trying to install the piston on the rod I just couldn't get the pin to line up with the rod end and bearing.

    I'm reusing the bearing that halls supplied with the 300 conversion kit. With just the bearing on the rod end I did notice that It came out each side by a millimeter or so.

    With the piston upside down I tried to sit the little bearing where it would sit if the pin was installed, however I noticed the bearing would foul the inside of the piston around the piston pin hole before getting to the point where it lined up with the holes.

    So either the bearing is too wide for the wossner piston or the pistons wrong?

    Any ideas? Starting to think this bike hates me!
  2. Kyle Tarry Husqvarna
    Pro Class

    Location:
    Portland, OR
    Husqvarna Motorcycle:
    2012 WR 300, 2006 TE 610
    Other Motorcycles:
    Ducati Monster S2R 800
  3. firecrotch Husqvarna
    Pro Class

    Location:
    north bend, wa
    Husqvarna Motorcycle:
    2009 wr300
    Other Motorcycles:
    2007 ktm 950SM
    it seized after 3 hrs???
  4. Motosportz CH Sponsor

    Location:
    Vancouver WA
    Husqvarna Motorcycle:
    2021 TE250i, 570 Berg, 500 KTM, 790R
    Other Motorcycles:
    many

    I am reading about this on the 300's way to much. Whats up? leaky intake boots on some, tight pistons on others. etc. weird.
  5. firecrotch Husqvarna
    Pro Class

    Location:
    north bend, wa
    Husqvarna Motorcycle:
    2009 wr300
    Other Motorcycles:
    2007 ktm 950SM
    Me too. I dont get it because i have absolutely hammered my 09 for four years now. I boilded it over once, ran it out of coolant but rode ot home, had my clutch cable go out on a ride once and was forced to slam gears to get home, completely drowned it in a river. Thing just keeps going. I want to upgrade but the bike has been absolutely indestructible. Thats why i am dumbfounded when hearing these stories.
    duggoey and shawbagga like this.
  6. Motosportz CH Sponsor

    Location:
    Vancouver WA
    Husqvarna Motorcycle:
    2021 TE250i, 570 Berg, 500 KTM, 790R
    Other Motorcycles:
    many
    yes, seems very hit-n-miss. Some guys like you hammer them forever and some cant keep a piston in them.
  7. Kyle Tarry Husqvarna
    Pro Class

    Location:
    Portland, OR
    Husqvarna Motorcycle:
    2012 WR 300, 2006 TE 610
    Other Motorcycles:
    Ducati Monster S2R 800
    How many have seized, really? I know that there have been a couple but I don't remember seeing an inordinate amount of threads. I've seen a couple destroyed 125/144/165s too...

    I think that the leaky air boot may have gotten a few, but the rest are probably just typical user error or age-related stuff like bad jetting, intake leaks, overheat, etc.
  8. Motosportz CH Sponsor

    Location:
    Vancouver WA
    Husqvarna Motorcycle:
    2021 TE250i, 570 Berg, 500 KTM, 790R
    Other Motorcycles:
    many
    could be. Just seems like i see several 300's with quick seizures but never 250's.
  9. shrubitup Husqvarna
    AA Class

    Location:
    Seattle WA
    Husqvarna Motorcycle:
    '00 TE610 (pretty much a WXE610)
    Other Motorcycles:
    Husaberg FE450, KTM 200EXC, Triumph
    Bought new in December 2013. 46 hours on clock now. Ran it out of coolant once. Ran it at dunes with big tear in intake boot (didn't suck sand but sucked all sorts of air making it ultra lean). Not seized yet. :thumbsup: