Making my own screen for my 610 so just thought I would document it as I go on case it would be of any interest to anyone. So here goes. I got a ktm 950 screen and a normal 610 screen off eBay. I cut out on the ktm screen to match the square headlamp opening on the 610 screen. I cut the ktm screen down to size to fit the shape of the 610 screen better and riveted them together temporarily while I glued them together.
Here's a pic of the back to show how Much more height it is going to give me I then filled the gaps with fibreglass filler and will finish it off with some isopon to smooth it all out.
http://www.perfect-fairings.com/en/products/listed/category/RALLY FAIRINGS/page/1 http://www.ebay.com/itm/HONDA-XL-60...Parts_Accessories&hash=item3a84fe81d1&vxp=mtr