1. Husqvarna Motorcycles Made In Sweden - About 1988 and older

need center cases

Discussion in 'Vintage/Left Kickers' started by disonny, Oct 23, 2015.

  1. disonny Husqvarna
    AA Class

    Location:
    upstate ny
    Husqvarna Motorcycle:
    73 360 wr/rt, 75 wr250 78 cr250,
    Other Motorcycles:
    83 wr250, 84 wr400
    I need center cases for a 84 wr400 I picked up a couple months ago. Dam mice ruined mine. Are there other years that will work for this bike?
  2. justintendo klotz super techniplate junkie

    Location:
    mercer, pa/northwest pa
    Husqvarna Motorcycle:
    84 250,86 400,87 430,88 250,95 360
    Other Motorcycles:
    99 kawasaki zrx 1100
    any 82-88 400-500 will work, plus 81 430...you can even use 250 cases if you grind out the crank web to make it big bore size..
    how bad are your cases?
  3. disonny Husqvarna
    AA Class

    Location:
    upstate ny
    Husqvarna Motorcycle:
    73 360 wr/rt, 75 wr250 78 cr250,
    Other Motorcycles:
    83 wr250, 84 wr400
    They are bad. The webbing around the crank is bad.
  4. disonny Husqvarna
    AA Class

    Location:
    upstate ny
    Husqvarna Motorcycle:
    73 360 wr/rt, 75 wr250 78 cr250,
    Other Motorcycles:
    83 wr250, 84 wr400
    Will a 87 430xc work? do you know anything about the 87 430? Good motor?
  5. justintendo klotz super techniplate junkie

    Location:
    mercer, pa/northwest pa
    Husqvarna Motorcycle:
    84 250,86 400,87 430,88 250,95 360
    Other Motorcycles:
    99 kawasaki zrx 1100
    all the primary kick 82-88 cases swap, big bore to big bore. 86-88 have an extra bolt hole near kicker for strength, really only helps if you use the liquid cover as well..
    according to the words under my picture to the left, i own an 87 430.
  6. GaryM Husqvarna
    AA Class

    Location:
    Austin, Tx
    Husqvarna Motorcycle:
    1981 430cr second 430 CR 500cr
    Other Motorcycles:
    1981 490 Maico
    Most important. You really want to have the cases with the extra web/beams cast into the cases behind the Idle Gear. This
    is the area that cracks the most. The idle gear shaft can act as a lever and push the top of case up and its damaged to ---- .
    Husky added this in 83 for most of the big bores and the 250s later in the year. Later you will find a thicker casting at the engine
    ID numbers location. Finally the extra mounting bolt lug was added as mentioned above.

    I have a large stack of these broken cases - left over from savaging gears and cranks.
    justintendo likes this.
  7. fran...k. Husqvarna
    AA Class

    Location:
    eastern ct
    Husqvarna Motorcycle:
    420ae 98wr125 2004wr250 others
    Other Motorcycles:
    electric freeride 1993 yam gts
    The dual shock models have a 12mm swingarm pivot bolt while the mono shock ones have a 14mm bolt/rod whatever you wish to call it.
    87-88 had some improvements but in my opinion some cost cutting. The case near the sprocket for the chain no longer has the little plate that comes off.

    I have made inserts to go smaller, I would not recommend sleeving it down as the thing that looks like a piston wristpin the thing the bearings for the swingarm ride on puts some loads there. Generally I find the rear of the engine for the mono shock has issues, the insert gets loose or worse. Keep that in mind.

    Make some inserts for the rear, I think you would need to swap out the top end. The rods/studs for the cylinder should be the same if both liquid cooled. I am pretty sure the inserts are no longer available at least through Halls, I have tried to get the 14mm ones which continued for the older single cam made in italy and no luck. I bought at least one years ago, not sure which size. I think the outer diameter is not all the same throughout 82-88.
  8. justintendo klotz super techniplate junkie

    Location:
    mercer, pa/northwest pa
    Husqvarna Motorcycle:
    84 250,86 400,87 430,88 250,95 360
    Other Motorcycles:
    99 kawasaki zrx 1100
    good point fran forgot about the rear case inserts for swinger..these would need swapped over for dual shock/single shock or vice versa. they can be a pain at times.
  9. ajcmbrown Husqvarna
    Pro Class

    Location:
    Metung Victoria Australia
    Husqvarna Motorcycle:
    400WR 250WR 07 WR500 430AE 360AE
    Other Motorcycles:
    1985 500CR Ducati Multistrada 1200S
    I discovered over the weekend while running mine in, the sleeves in the rear of the cases are loose, not too bad on the clutch side, but quite bad on the drive/ignition side, what fixes are you guys using to rectify this, I can make some new bushes but they appear to be hardened steel, could a different metal like a high quality alloy be used? I assume that they are an interference fit, so heating the cases is required, I really don't want to pull this motor down but I suspect the cases will need to be split in order to do the job properly.
    Tony.
  10. justintendo klotz super techniplate junkie

    Location:
    mercer, pa/northwest pa
    Husqvarna Motorcycle:
    84 250,86 400,87 430,88 250,95 360
    Other Motorcycles:
    99 kawasaki zrx 1100
    that sucks, if they are loose they will likely come out without splitting the cases. i havent run into this too much, a few times i cleaned everything well and epoxied them back in. i dont think they work loose if the swinger is kept greased and the swinger bolt is kept tight.
  11. ajcmbrown Husqvarna
    Pro Class

    Location:
    Metung Victoria Australia
    Husqvarna Motorcycle:
    400WR 250WR 07 WR500 430AE 360AE
    Other Motorcycles:
    1985 500CR Ducati Multistrada 1200S
    You are dead right Justin, I pulled the engine out last night, one sleeve almost fell out complete with shin stock wrapped around it (bodgy baskets) and the other came out easily, I was thinking more along the lines of splitting the cases for accurately boring a round hole and heating and inserting some new oversize sleeves, what are your thoughts?
  12. justintendo klotz super techniplate junkie

    Location:
    mercer, pa/northwest pa
    Husqvarna Motorcycle:
    84 250,86 400,87 430,88 250,95 360
    Other Motorcycles:
    99 kawasaki zrx 1100
    that would probably be the best way to repair it if there is enough meat left in the cases. are the cases otherwise real nice? i wonder if it would be better to bore them left together or split and remove everything. being pressed together may keep things true?

    here in the states it may be easier to just run another set of cases but if yours are in good shape other than the swinger mount, may be a good idea to fix it.
  13. ajcmbrown Husqvarna
    Pro Class

    Location:
    Metung Victoria Australia
    Husqvarna Motorcycle:
    400WR 250WR 07 WR500 430AE 360AE
    Other Motorcycles:
    1985 500CR Ducati Multistrada 1200S
    Good point, I hadn't considered that. Rather than hijack this thread, I'll start a new topic. Thanks for your insight though.
    Tony.