1. 2 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
    WR = 2st Enduro & CR = 2st Cross

250-500cc Oil Height Screw Size

Discussion in '2 Stroke' started by Husky 2002WR250, Apr 3, 2015.

  1. Husky 2002WR250 Husqvarna
    AA Class

    Location:
    Rochester Hills Mi
    Ughh - just changed oil on my 2002 WR250 and finally stripped the stupid oil height screw. I searched forum and found parts manual but does not give the screw size. Can I just get a bolt head replacement at hardware store? Do I need a washer? What size should I get? Is it 8mm as most of bike is??

    Thanks
  2. dirt-dude Husqvarna
    AA Class

    Location:
    Pa.
    On a 125 its 6x1.00 250 is likely the same
  3. Husky 2002WR250 Husqvarna
    AA Class

    Location:
    Rochester Hills Mi
    Awesome! You saved me - a perfect fit with a 12.9 cap screw!
  4. shawbagga Husqvarna
    Pro Class

    Location:
    Eaton, Western Australia
    Husqvarna Motorcycle:
    None
    Other Motorcycles:
    2018 Gasgas XC250
    buy a 7602 clutch cover-worth it!
    hesutton likes this.
  5. Aviduser Husqvarna
    AA Class

    Location:
    BC, Canada
    Husqvarna Motorcycle:
    08 cr 165
    Good timing on this thread.

    I just stripped mine. Haven't stripped a bolt in years, having oil on the threads you lose the "feel" of whats snug.

    Edit: actually I wish it was the screw, but its the case side. maybe I can re-tap or clean the threads up. Probably have to drill it out/re-tap.:thumbsdown:
  6. johnnyboy Husqvarna
    Pro Class

    Location:
    UK
    Husqvarna Motorcycle:
    WR 125
    Other Motorcycles:
    TM 250f
    Not sure if its any help but the last oil level bolt I repaired for someone all I did was to drill the hole out and fit a alloy type 5mm riv nut into the case with a tiny amount of epoxy on it first to ensure it never leaked - Worked a treat.
  7. hesutton Husqvarna
    AA Class

    Location:
    Kentucky
    Husqvarna Motorcycle:
    2014 WR300 (SOLD)
    Other Motorcycles:
    2021 Sherco 300SE 2002 Honda CRF450
    Trying to get enough pre-orders (need 20) to get 7602 to make another run of the 02-14 WR250/300 clutch covers with the sight glass rather than the check bolt.

    Initial post here.... http://www.cafehusky.com/threads/wanted-clutch-cover.79105/


    The pre-order list is here.... http://www.cafehusky.com/threads/discontinued-item-resurection.79146/


    Looks like there are 15 or 16 pre-ordered at this time. If you guys would like to replace the stripped covers, add your name to the list and have the problem fixed permanently.




    Heath
  8. hesutton Husqvarna
    AA Class

    Location:
    Kentucky
    Husqvarna Motorcycle:
    2014 WR300 (SOLD)
    Other Motorcycles:
    2021 Sherco 300SE 2002 Honda CRF450
    There are now 18 clutch cover pre-orders... You two would make it 20... the number needed by 7602 to make another production run.:D

    No more oil check bolt to strip out and a nice site glass to know your oil level.

    Heath
    lankydoug likes this.
  9. gwynfryn Husqvarna
    A Class

    Husqvarna Motorcycle:
    2009 wr250
    I have an 800ml water bottle I use exclusively for gearbox oil. Never need to check oil height just drain old oil and put in new oil, no mess or chance of stripping out bolt.
    Motosportz likes this.
  10. Motosportz CH Sponsor

    Location:
    Vancouver WA
    Husqvarna Motorcycle:
    2021 TE250i, 570 Berg, 500 KTM, 790R
    Other Motorcycles:
    many

    Thats exactly what I do. Gatorade bottle marked for several bikes.
  11. gwynfryn Husqvarna
    A Class

    Husqvarna Motorcycle:
    2009 wr250
    e2 lemon lime. Had it full of dexron trans fluid on the shelf once and part of me kinda hoped the neighbors kids would take a swig.
  12. NCSteve Husqvarna
    Pro Class

    Location:
    Appalachia
    Husqvarna Motorcycle:
    12 WR300 13 WR165
    Other Motorcycles:
    02 XR250R 00 XR100R
    Damn that screw! I check my oil after almost every ride. Hoping and waiting for one of the 7602 clutch covers....
    hesutton likes this.