panels not aligned after disassembly

Discussion in '610/630' started by BaronVonDarrin, Apr 28, 2013.

  1. BaronVonDarrin Husqvarna
    A Class

    Location:
    Norristown
    Husqvarna Motorcycle:
    2011 te630
    Other Motorcycles:
    wr250r, CL175
    the panels on my 630 are not aligned properly. there is a very big gap between the tank and seat and the two rear white side panels. and in order to attach the seat I almost have to bow it. I have a video uploading to YouTube right now in the meantime here is a short list before it is processed and uploaded and I can post a link

    things I did in this disassembly:
    Leo Vince 2 into 1 exhaust
    installed rear subframe braces
    installed JD tuner

    things removed in this disassembly summary:
    tank
    side panels
    seat
    passenger pegs( not reinstalled. used shorter bolts)
    original exhaust
  2. BaronVonDarrin Husqvarna
    A Class

    Location:
    Norristown
    Husqvarna Motorcycle:
    2011 te630
    Other Motorcycles:
    wr250r, CL175
    Here is a picture

    Attached Files:

  3. Mike-AK Husqvarna
    Pro Class

    Location:
    Alaska
    Husqvarna Motorcycle:
    2012 TE 310
    I'd take of the side panels and the seat and make sure the tank is seated correctly.
  4. Kenneth Webb Livin' It Up!

    Location:
    Tucson AZ
    Husqvarna Motorcycle:
    TE630 TR650 Terra TE310R
    Other Motorcycles:
    Yamaha WR250R, GoldWing, Africa Twin
    Stupid question, but you don't have the JD Tuner under the seat so that it is keeping it from going down all the way, do you? Try to see if the seat to frame cushions are actually making contact. Maybe put some tape with the sticky side up in the areas of contact, install the seat, and see what is stuck to the seat after it is removed.
    Mike-AK likes this.
  5. EricV Husqvarna
    AA Class

    Husqvarna Motorcycle:
    TE630
    Are you sure you have the two little tabs (which are under the seat, part of the seat pan) under the receiver brackets/tabs (which are part of the subframe)? Sounds a silly question, I know, but in the pic it looks like this may be part of the issue.
  6. BaronVonDarrin Husqvarna
    A Class

    Location:
    Norristown
    Husqvarna Motorcycle:
    2011 te630
    Other Motorcycles:
    wr250r, CL175
  7. BaronVonDarrin Husqvarna
    A Class

    Location:
    Norristown
    Husqvarna Motorcycle:
    2011 te630
    Other Motorcycles:
    wr250r, CL175
    It was in the way at first then I moved it. The middle cushions do not make contact. I can see then hovering under the gap
  8. BaronVonDarrin Husqvarna
    A Class

    Location:
    Norristown
    Husqvarna Motorcycle:
    2011 te630
    Other Motorcycles:
    wr250r, CL175
    I don't see how i can put it on any other way? Maybe I'm wrong?
  9. EricV Husqvarna
    AA Class

    Husqvarna Motorcycle:
    TE630
    It's actually kind of easy to have the front part of the seat slid onto its receiver and not get the two tabs under their receivers- and the back will still click down. I bend over and actually look (and have to wiggle it) to make sure my tabs are sliding home properly.
  10. 1lunger Husqvarna
    AA Class

    Location:
    Bloomfield CT
    On the 610 the tank sit on 2 pins that go up into the tank at the rear or near the seat
  11. Kenneth Webb Livin' It Up!

    Location:
    Tucson AZ
    Husqvarna Motorcycle:
    TE630 TR650 Terra TE310R
    Other Motorcycles:
    Yamaha WR250R, GoldWing, Africa Twin
    In the vid it looks a lot like the tank isn't sitting down on those two pins per 1lunger. As I recall, you have to put the tank on at just the right angle to get the pins engaged. I don't remember if the back goes first, or the front. The back as I recall.
    Mike-AK likes this.
  12. Russ Husqvarna
    AA Class

    Location:
    Sydney
    Husqvarna Motorcycle:
    TE250i & 701 Enduro, 501 & 630 sold
    I had the same problem after my dealer fixed my broken subframe. On reassembly he incorrectly placed the rear latch assembly on top of the housing, rather than underneath/within it, so it was sitting an inch too high.

    This is how it should look:
    image.jpg
  13. Mike-AK Husqvarna
    Pro Class

    Location:
    Alaska
    Husqvarna Motorcycle:
    2012 TE 310
    Same way on my 310. If you don't get it right, then the tank rides up on them and sits high. I think the OP should take everything back off and make sure the tank is on right first, then install the side panels. After that, if it still does not work, then he is either not sliding the seat forward and under the frame tabs correctly, or there is something under the seat keeping it from sitting down all the way. From the video, however, it appears the tank is sitting too high.
  14. 1lunger Husqvarna
    AA Class

    Location:
    Bloomfield CT
    This is the cross bar w/ the pins that the tank sits on [IMG] this is likely where you went wrong
  15. WickedWill Husqvarna
    AA Class

    Location:
    QLD,AU
    Husqvarna Motorcycle:
    TE630
    Other Motorcycles:
    some little red ones
    I have had the same thing happen as in the first pic.
    It was the seat not under the lugs.
  16. RDTCU Husqvarna
    Pro Class

    Husqvarna Motorcycle:
    '11 630SMS
    Yep, the back of the tank needs to be seated on the pins first before bolting down the front.
  17. BaronVonDarrin Husqvarna
    A Class

    Location:
    Norristown
    Husqvarna Motorcycle:
    2011 te630
    Other Motorcycles:
    wr250r, CL175
    update:

    Yes. I went back and indeed this was the case. The space is lessened now by quite a bit. Thanks all of you. This forum really helps my blood pressure