1. 2 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
    WR = 2st Enduro & CR = 2st Cross

125-200cc Poorly husky wr125 2013 electrical runs for short distances

Discussion in '2 Stroke' started by scott-tmk, Jan 29, 2018.

  1. scott-tmk Husqvarna
    AA Class

    Location:
    uk
    Husqvarna Motorcycle:
    Husqvarna wr125
    Right Gents it's abit long winded but here goes..

    So on friday just gone on my way back from work my husky cut out at the lights fired her back up road another 50yards and it cut out again then wouldn't start 10mins go by and it fired right up decided to get home so went for it it would go above 30mph splittering and what not like it was bad fuel or the plug which was changed 2 weeks prior to this..after a short push I was home and stripped the carb to find it was clean changed the plug over and kicked it realised there was no spark..

    The resistor had burnt out so I changed that for a 33 ohm 10watt as that was all they had at maplins just to see if it fire up and still nothing then after checking the wires going to the ecu the white one on the flat 4 spade plug was fucked so I fixed that and bang she fired up left her running for a good 10 mins whilst I checked the resistor so see how hot it would get seems fine.

    This morning on my way to work about 5 mins into my journey waiting at the junction it cuts out and wouldn't start again pushed down the road for about 5 mins and then tried it and it fired up got about another 50 yards before it died..

    So far it's had a

    Fresh plug
    Fresh fuel
    The repair to the wire
    And that 33ohm 10watt resistor - not the correct one think it needs to be 27ohm 10w but it's all maplins had

    now if someone could tell me what the hells going on with my husky that'd be great because I'm a mechanical man not electrical.

    Thanks in advance gents any pointers are welcome.
  2. lankydoug Husqvarna
    Pro Class

    Location:
    MO
    Husqvarna Motorcycle:
    WR
    Other Motorcycles:
    TM 300en
    I remember some on this forum having similar symptoms and ended up replacing the Ducati ignition. I'm thinking the 09s and older have a different ignition that is not digital and relatively trouble free. Maybe doing a Ducati ignition trouble search on this forum would lead you in the right direction.
  3. pvduke Husqvarna
    Pro Class

    Location:
    ... on the gas...
    Husqvarna Motorcycle:
    tripple-hondo hoosk...
    Other Motorcycles:
    dozens of them, kicked to the curb
    suggestions: check for most obvious/easiest stuff first.

    kill sw.
    bad grounds.
    loose/chaffed/broken wire (continuity checks, wiggle/check).
    test coil/wires/etc. (hot n cold, heat can cause opens to open up then close when cool)
  4. scott-tmk Husqvarna
    AA Class

    Location:
    uk
    Husqvarna Motorcycle:
    Husqvarna wr125
    Awesome dude I'll check that out the bike seems to get warm then plays up but when you say "can cause opens to open up" what exactly do yo mean and if I take the stator cover off will I need a gasket for it it's the first time I've ever felt the need to go in there. I'm no electrician by anymeans but all I can do is try and if I don't suceed I'll pass it onto a mechanic/electrician

    Thanks again for your help guys it's really appreciated
  5. pvduke Husqvarna
    Pro Class

    Location:
    ... on the gas...
    Husqvarna Motorcycle:
    tripple-hondo hoosk...
    Other Motorcycles:
    dozens of them, kicked to the curb
    coils/ECU's etc. can have a weak link in them and when they get hot they go to "open" causing no contact causing erratic conditions.

    but look for obvious stuff first. bad wire, corroded connectors etc.
  6. Motosportz CH Sponsor

    Location:
    Vancouver WA
    Husqvarna Motorcycle:
    2021 TE250i, 570 Berg, 500 KTM, 790R
    Other Motorcycles:
    many
    That sounds like a coil or stator to me. Basically the windings when they heat up will separate and cause an open circuit. When it cools the touch again and pass electricity. Get it to fail and quickly unplug the stator and do an ohm reading across the two stator wires and see if it is open or shows high resistance.
    pvduke likes this.
  7. scott-tmk Husqvarna
    AA Class

    Location:
    uk
    Husqvarna Motorcycle:
    Husqvarna wr125
    Well it's possible the wire I repaired isn't quite making the connection then and that resistor i mentioned am I right in thinking that's something to do with regulating the voltage to the plug I will check all the wires thank you again for being so helpful
    pvduke likes this.
  8. pvduke Husqvarna
    Pro Class

    Location:
    ... on the gas...
    Husqvarna Motorcycle:
    tripple-hondo hoosk...
    Other Motorcycles:
    dozens of them, kicked to the curb
    good point if i suspect same i'll heat the part in question with a heat gun with the DVM hooked up and watch and see if continuity is lost or the operating ranges go way out of whack or to 0 ohm indicating an "open".
  9. ct cr430 Husqvarna
    AA Class

    Location:
    Connecticut , litchfield county
    Husqvarna Motorcycle:
    1981 cr 430
    Other Motorcycles:
    2007 honda crf450
    Did you mean by " 0 ohms " being no reading , infinity ? 0 ohms I have always considered a good connection with no resistance .
  10. scott-tmk Husqvarna
    AA Class

    Location:
    uk
    Husqvarna Motorcycle:
    Husqvarna wr125
    That is genius saves me riding away from the house I'll give that a bash tomorrow as I'll have to get my heatgun from the workshop as for that factory 27ohm 10watt resistor i could only get my hands on a 33ohm 10watt resistor for now..my question being how critical is that resistor or is it for the running gear of the indicators that aren't hooked up.

    I'm feeling more confident as we chat that I may be able to solve this ballache with your help.
  11. pvduke Husqvarna
    Pro Class

    Location:
    ... on the gas...
    Husqvarna Motorcycle:
    tripple-hondo hoosk...
    Other Motorcycles:
    dozens of them, kicked to the curb
    trigger, exciter and ignition coils etc. as well as most circuits have a specified resistance as per the manual. if they are out of range at a given ambient temp or have no reading/infinity/0 resistance when heated then.....

    when checking switches/connections you use "continuity" in most cases. when the switch is "ON" the contact closes = BEEP on the DVM and when the switch is "OFF" it usually goes to open/0/infinity... in most cases. check the manual and YMMV.

    obviously each case is different, YMMV, etc. etc. etc.
  12. NH-JP 2nd Fastest Old, Slow Guy!

    Location:
    New Hampshire
    Husqvarna Motorcycle:
    2017 TE300
    Other Motorcycles:
    1988 Honda Hurricane,
    I second the vote for Stator issues!

    BTW, Since no one else has said it....

    Right on! Its winter in the UK, Cold and raw, and you are riding a 125cc 2 stroke to work! Damn Straight. That is awesome!
  13. scott-tmk Husqvarna
    AA Class

    Location:
    uk
    Husqvarna Motorcycle:
    Husqvarna wr125
    Dude I fucking love the thing I'm so depressed that it's died on me hence the badgering of questions I want my baby back working
  14. shawbagga Husqvarna
    Pro Class

    Location:
    Eaton, Western Australia
    Husqvarna Motorcycle:
    None
    Other Motorcycles:
    2018 Gasgas XC250
    Nah you won't need ignition/stator cover gasket if you're careful taking it off. I've had mine off plenty of times over the years & still oem gasket. It doesn't hold oil or anything