Rad hole and trail fix

Discussion in 'General (Main)' started by Motosportz, Sep 29, 2014.

  1. Motosportz CH Sponsor

    Location:
    Vancouver WA
    Husqvarna Motorcycle:
    2021 TE250i, 570 Berg, 500 KTM, 790R
    Other Motorcycles:
    many
    Was on an amazing loop in PERFECT conditions. Ground saturated and tacky, sun out, mild temps... PERFECT. Got to the top of a big climb and water was spewing from the corner of my radiator!!! NOOOOO not today of all perfect days Tried to patch it with water weld epoxy I had. No go. So as we were out a long ways with no clear way to get back EZ I did the next best thing. I took a socket and used it as a collar to shortcut the offending radiator. Unfortunately it was the side without the cap that was good so I had to improvise as blow off system. I whittled a stick out and crammed it in the crossover tube :D It all worked and got me 20 miles back to the rig and I still had a great day riding.

    Sometime you gotta do what you gotta do.

    nope that puddy did not hold or we did not get on on the spot.

    [IMG]

    so...

    Remove hose and use socket as collar

    [IMG]

    hook hose to other hose eliminating right rad.

    [IMG]

    take crossover hose off and jam a hunk of branch in there.

    Worked fine. Bike ran great and did not get hot. Took it EZ on the hills.

    Got the bike back to the truck 20 miles away, bike ran fine, enjoyed the rest of my day.

    [IMG]
  2. juicypips Husqvarna
    Pro Class

    Location:
    gloucestershire
    Husqvarna Motorcycle:
    wr 360. 2002
    Other Motorcycles:
    Gas Gas TxT 300, Yamaha wr250f
    Improvising skills of a legend! Brilliant answer to a sticky situation (see what i did there?) how did you get a hole in the rad? Thought rad guards were supposed to eliminate that issue?.
    Motosportz likes this.
  3. Motosportz CH Sponsor

    Location:
    Vancouver WA
    Husqvarna Motorcycle:
    2021 TE250i, 570 Berg, 500 KTM, 790R
    Other Motorcycles:
    many
    Bike is a 2002, no ideas what abuse it suffered before me. Had a crack in the corner of the tank you could see from the inside through the fill hole. Looks like simple fatigue. No rock or other damage and rad is straight. Been chasing this leak fior a few rides and finally popped open this ride and exposed itself.

    BTW rad guards help a lot but there is no such thing as eliminating issues 100% IMHO. Buddy of mine stuck his foot through the back side of his rad on a ride.

    thanks, there was no way I was going to miss this ride day and spend all day trying to figure how to get my bike out of the woods.
  4. Huskynoobee CH Sponsor ZipTy Racing

    Location:
    Castaic, CA
    Husqvarna Motorcycle:
    2011 TE449 2006 WR250
    Other Motorcycles:
    HDUltra Classic IT200 YZ250 SV650s
    Git r done...
  5. robertaccio Husqvarna
    Pro Class

    Location:
    San Diego, Ca
    Husqvarna Motorcycle:
    2021 Husqvarna TE300i
    Other Motorcycles:
    99 HusqvarnaTE610, 94 Husaberg FC501
    nice one. great trail fix.
    Motosportz likes this.
  6. oldbikedude Husqvarna
    Pro Class

    Location:
    Honey Brook Pa.
    Husqvarna Motorcycle:
    1988 wr 430 with cr suspension
    Other Motorcycles:
    66flh,67 CA77,76 CR125M,73H1,74ty250
    McGiver would be proud. Great thinking using the socket as a coupling. Thanks for sharing that trick.
    Motosportz and Skyrooster like this.
  7. Dangermouse449 Husqvarna
    Pro Class

    Location:
    Sunshine Coast QLD Australia
    Husqvarna Motorcycle:
    2011 TE449
    Other Motorcycles:
    2009 CRF450R 2000 YZ125
    Good job Kelly :)
    The kind of stuff that gets us home.
    I once used water as front brake fluid when a rock undid my banjo bolt. We had 2stroke oil with us but knew that it would wreck the seals. I have NEVER internationaly put water in brakes before but it got me home through 30 km of hills.
    I spent maybe an hour rebleeding it at home to be sure it all came out. :)

    Come on guys. What other fixes have you all done??
    wrtimmy and Motosportz like this.
  8. Skyrooster Husqvarna
    C Class

    Husqvarna Motorcycle:
    2010 WR250
    Other Motorcycles:
    2009 YZ125
    It's kinda sad that a stick was harmed in the making of your trip.
  9. Dangermouse449 Husqvarna
    Pro Class

    Location:
    Sunshine Coast QLD Australia
    Husqvarna Motorcycle:
    2011 TE449
    Other Motorcycles:
    2009 CRF450R 2000 YZ125
    Perhaps the stick started it...... :D
    lankydoug, Skyrooster and Motosportz like this.