1. 2 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
    WR = 2st Enduro & CR = 2st Cross

All 2st Rebuild a pancake pipe?

Discussion in '2 Stroke' started by jaxsplatt, Jun 22, 2015.

  1. jaxsplatt Husqvarna
    AA Class

    Location:
    Bundaberg, Australia
    Husqvarna Motorcycle:
    '10 WR300, 2000 TE410
    so with my budget blown out with kids bikes and mine needing numerous replacements my bent and totally abused expansion chamber on the 3 hung needs to be caressed back to shape.
    I'm thinking of the air and heat method ... I'm an expert now as I've watched 3 YouTube vids so apprenticeship done online!
    Any one tried it and has tips. Between 30-60psi of air then heat with blow torch and hope it pops..
    Most of the pipes on u tube were nickel and not steel so is there a difference in heating with the torch?
    I don't wanna blow a hole in it but I think it's worth a try.
  2. shawbagga Husqvarna
    Pro Class

    Location:
    Eaton, Western Australia
    Husqvarna Motorcycle:
    None
    Other Motorcycles:
    2018 Gasgas XC250
    Duno but if it works il send ya mine for a spare!
    jaxsplatt and NCSteve like this.
  3. troy deck Husqvarna
    Pro Class

    Location:
    Republic MO
    Husqvarna Motorcycle:
    87 250wr 12 cr125
    Other Motorcycles:
    kx65 ty80 rm80 kdx250
    if you have a nitrogen bottle use it much safer for you and the pipe
    NCSteve likes this.
  4. NCSteve Husqvarna
    Pro Class

    Location:
    Appalachia
    Husqvarna Motorcycle:
    12 WR300 13 WR165
    Other Motorcycles:
    02 XR250R 00 XR100R
    wear your helmet and goggles! :popcorn:
  5. juicypips Husqvarna
    Pro Class

    Location:
    gloucestershire
    Husqvarna Motorcycle:
    wr 360. 2002
    Other Motorcycles:
    Gas Gas TxT 300, Yamaha wr250f
    Blank off inflate to 40-50 psi and use oxysettaline blow torch you will be there forever, if no access to oxy use mapp and work in a circular motion start two inches out and keep heating untill it glows red it will start to come then move in, depending on damage you may have splits or pin holes weld them before you start without pressure in.
    Its satisfying when done right.
  6. jaxsplatt Husqvarna
    AA Class

    Location:
    Bundaberg, Australia
    Husqvarna Motorcycle:
    '10 WR300, 2000 TE410
    Yeah it'll be a map torch as no access to oxy/ accet.. Also seen peeps using water in the dented area only and freezing with good results until they go a bit far and split it at the seams.
    Thinking I might find a smaller dent and try it...
    Helmet and goggles ya reaction.. Cricky I might chuck on my NATO webbing and bullet proof vest!!
  7. NCSteve Husqvarna
    Pro Class

    Location:
    Appalachia
    Husqvarna Motorcycle:
    12 WR300 13 WR165
    Other Motorcycles:
    02 XR250R 00 XR100R
    Setup yer GoPro too please :popcorn:
    jman2-stroke likes this.
  8. Idacurt Husqvarna
    AA Class

    Location:
    hailey,ID
    Husqvarna Motorcycle:
    07 WB177
    Other Motorcycles:
    Scorpa 175
    Never get inline with the end plugs after you put heat to it.
    ohmygewd, ray_ray and woodsrider like this.
  9. woodsrider Husqvarna
    AA Class

    Location:
    WA
    Husqvarna Motorcycle:
    '16 FE 350
    Other Motorcycles:
    '18 Alta MXR
    Using an inert gas like nitrogen is a great idea. Burning out the inside of the pipe to remove all left over fuel and spooge is also a great idea. I had a pipe spontaneously ignite once. It basically went off like a small bomb, blew the one end cap right off the pipe before we even knew what happened. Thank goodness we were being careful to avoid being inline with the ends of the pipe while we heated it up and added compressed air when it blew.

    The explosion did remove all the dents in the pipe really quickly, so it wasn't all bad.
    NCSteve and 2premo like this.
  10. 2premo Husqvarna
    Pro Class

    Location:
    Northern NV
    Husqvarna Motorcycle:
    98 WR360, 1987 WR430, 1988 XC430
    Other Motorcycles:
    Sherco 300, 2002 KTM 380EXC

    hahahahaha, glad you were safe
  11. juicypips Husqvarna
    Pro Class

    Location:
    gloucestershire
    Husqvarna Motorcycle:
    wr 360. 2002
    Other Motorcycles:
    Gas Gas TxT 300, Yamaha wr250f
    Good advice guys!
    It takes a long time to get the heat in with mapp, nitrogen may work what are its expansion properties under heat like?
    Air expands more when its hot so the pressure is higher in the pipe probably not by much but it should help a little.
  12. shawbagga Husqvarna
    Pro Class

    Location:
    Eaton, Western Australia
    Husqvarna Motorcycle:
    None
    Other Motorcycles:
    2018 Gasgas XC250
    geez jax this is starting to sound pretty full on! film it just in case & you might make it into zoos gruesome photo section;)
    NCSteve likes this.
  13. NCSteve Husqvarna
    Pro Class

    Location:
    Appalachia
    Husqvarna Motorcycle:
    12 WR300 13 WR165
    Other Motorcycles:
    02 XR250R 00 XR100R
    There's a Youtube vid where they burn out the spooge with a heatgun, sounds like a good idea.
  14. woodsrider Husqvarna
    AA Class

    Location:
    WA
    Husqvarna Motorcycle:
    '16 FE 350
    Other Motorcycles:
    '18 Alta MXR
    We used the oxy acetelyne torch to burn out the left overs in the pipe from then on. Seemed to work pretty good.
  15. jaxsplatt Husqvarna
    AA Class

    Location:
    Bundaberg, Australia
    Husqvarna Motorcycle:
    '10 WR300, 2000 TE410
    Yeah there's a good vid on YouTube where the bung blows off and there's a fire right next to the oxy/accet hoses, gets full on. My oldest lad and I burnt out the carbon when I removed it on Sunday.
    Spray a bit of wd40 down the header then ignite as you are spraying flame thrower style and get it burning then gently use air compressor to blow until it gets the carbon glowing then wide open on the air and she looks and sounds like a pulse jet! The kids love it!!
    I gotta mate involved as he has pressure bungs and an oxy welder. His wife's an accident and emergency nurse so I'll get her to video. All happening on the weekend.
    Never posted a vid... How's it done?
  16. NCSteve Husqvarna
    Pro Class

    Location:
    Appalachia
    Husqvarna Motorcycle:
    12 WR300 13 WR165
    Other Motorcycles:
    02 XR250R 00 XR100R
    haha...you guys are as red neck down there as we are ;) although around here probably just use gasoline :rolleyes:
    What are the famous, last words of a red neck?
    "watch this!" :eek:
    Anyway, the only way I know to post a vid is to upload to a host like Youtube, then paste the link into a post here.

    :cheers:
    2premo likes this.
  17. ray_ray Mini-Sponsor

    Location:
    The Philippines
    Husqvarna Motorcycle:
    08\013 WR250, 010 TC250, 012 TC250
    As stated above, be careful as my friend has does this heat-up method and the plugs can fly out the pipe at high speed ...

    There is also a method adding water inside the pipe and freezing it over night ...

    --

    NC, I just read out here it's ... "Hold my beer ... Watch this"
  18. marcmo0 Husqvarna
    AA Class

    Location:
    Auburn, WA
    Husqvarna Motorcycle:
    09 WR300
    Other Motorcycles:
    Yamaha YZ250
    I just send my banged, bent and tattered pipes to Pacific Crest Pipe Repair in OR. They are awesome. Pipe comes back looking almost new for like $70. Check them out. www.piperepair.com
    NCSteve, Comanche87 and robertaccio like this.
  19. robertaccio Husqvarna
    Pro Class

    Location:
    San Diego, Ca
    Husqvarna Motorcycle:
    2021 Husqvarna TE300i
    Other Motorcycles:
    99 HusqvarnaTE610, 94 Husaberg FC501
    I just send my banged, bent and tattered pipes to Pacific Crest Pipe Repair in OR. They are awesome. Pipe comes back looking almost new for like $70. Check them out. www.piperepair.com

    Me 2!!
    ray_ray and Comanche87 like this.
  20. juicypips Husqvarna
    Pro Class

    Location:
    gloucestershire
    Husqvarna Motorcycle:
    wr 360. 2002
    Other Motorcycles:
    Gas Gas TxT 300, Yamaha wr250f
    I do it myself if i had to pay $70 everytime i mashed a pipe i wouldnt be allowed out!