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Rekluse install tips?

Grady

Husqvarna
AA Class
I just received a Rekluse pro for my 06' TE510. I was just wondering if anyone had any helpful tips on install before I try it myself. The instructions seem pretty clear and straight forward, but I didn't know if anyone had any suggestions of things to do, try, or look out for during install. Any help is appreciated.
 
I did mine just by reading the instructions, it was actually really simple. Worked first attempt!

You should be fine.

:thumbsup:
 
I'm not sure of the differences between the regular and the pro. At least on the regular (non-Pro) version, you want to give it a good run-in (I think they recommend 20 minutes) and then check the install gap, as the mechanism will set-in and may need further adjustment (at least it did for me). Of course, this is to prevent it setting-in in the field, and needing adjustment (that happened to me). Also, on the non-Pro version, be absolutely sure that all the (16 or so) screws holding down the plate are lock-tited and tight, as they can back out.
 
What oil are you all useing with the Rekluse? The recomended Rotella or a more expensive synthetic?
 
Well I got it installed no problem, but the clutch lever does not seem to be fully disengaging the clutch.:excuseme: I can feel a little resistance on the lever and a slight slipage of the clutch when the lever is near the bar, but no full disengagement. Any suggestions?:confused:
 
Grady;65948 said:
Well I got it installed no problem, but the clutch lever does not seem to be fully disengaging the clutch.:excuseme: I can feel a little resistance on the lever and a slight slipage of the clutch when the lever is near the bar, but no full disengagement. Any suggestions?:confused:

did it work fine before? Maybe you just need to back bleed it?
 
Clutch worked fine before the rekluse install. Now It' doesn't even seem to make a difference if I pump it.
 
even after pumping, no resistance/ difference in feel till about a half inch from the bar.
 
Make sure you are using the correct springs. The instructions in ours were wrong...they included the ones for a WR and we accidentally put in the spring for a two stroke. You can get the correct installation sheet on the Rekluse website. I bet that's your problem as that is exactly what Troy's did.
 
Double checked springs while checking gap after break in, and all are correct. While the clutch cover was off, I pulled the clutch lever and saw only a tiny bit of movement on the shaft. Hardly enough to make contact with the top plate.

I think I'll try bleeding the clutch. I've heard some say that the bike should be running when bleeding with a rekluse. Is this true?
 
my clutch lever has hardly any resistance when the revs are down or the bike is not going .

start the bike put it in gear and now increase the revs , the clutch lever will expand out with more force as the clutch spins . the more the clutch engages the more pressure will be on that lever.
 
Checked the clutch plate gap today and it was good, so I reverse bled the clutch. That seems to have fixed it, lots of air in the line. I suppose it got all the air from laying on its side for about an hour. Now it works like a charm Buttery smooth!
 
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