1. Husqvarna Motorcycles Made In Sweden - About 1988 and older

Ring end gap 500 air cooled

Discussion in 'Vintage Restoration Projects' started by Bart, Aug 16, 2014.

  1. Bart Husqvarna
    AA Class

    Location:
    The Netherlands
    Husqvarna Motorcycle:
    2008 TC450, 2006 WR250
    Other Motorcycles:
    2009 TM Racing EN300 and EN450
    How much ring end gap should I have on a freshly bored 87,42 air cooled cylinder.
    I'm thinking about 0,6mm it's 0,5mm right now.
  2. hva-factory CH Sponsor

    Location:
    uk
    Husqvarna Motorcycle:
    Husqvarna 510TE , 300WR Etc...
    Hi Bart.

    That sounds a little on the tight side. Before you file it to 0.7, check that you have at least 0.08m/m clearance between the piston and bore. I am wondering if it has been bored too tight and the small ring gap may reflect this? If in doubt, get it honed out a bit, as when a bore is worn it is usually by a lot more than 0.01 / 0.02 ! Better a bit slack than a siezure!

    Andy.
  3. GaryM Husqvarna
    AA Class

    Location:
    Austin, Tx
    Husqvarna Motorcycle:
    1981 430cr second 430 CR 500cr
    Other Motorcycles:
    1981 490 Maico
    I am now boring my cylinders out larger to .004 on 430s and 500s In hot Texas I just need the extra clearance

    Really if you look at Husky spec sheets - that is what they have listed.
  4. hva-factory CH Sponsor

    Location:
    uk
    Husqvarna Motorcycle:
    Husqvarna 510TE , 300WR Etc...
    Yes, I think that is a good idea. The poor quality of modern fuel is not helping either....

    Andy.
  5. gday Husqvarna
    AA Class

    Location:
    Melbourne Australia
    Husqvarna Motorcycle:
    WR250 2012
    Other Motorcycles:
    84KDX200,KTM125-85,250-85,85maico250
    I've got an 84 500 that seized after a rebore and new wossner-it should have been bored to wossner spec 0,08mm clearance for a 87.42 piston. Is this the clearance ok?
    I'm measuring 87.47 at the top of the bore in 4 axis, 87.5-87.53 mid stroke and 87.53-87.6 at the bottom. I'm not sure where the spec 87.42 is measured on the piston ,I'm assuming they are manufactured not perfectly round or parallel as my piston measurements have a range of 0.15 mm variation .
    The bottom line is I've investigated the possible causes of the seizure and haven't n discovered anything positive , I'm wondering if the piston bore clearance is tight in spots or the wossner spec is too right ? Any thoughts? I did post a thread on possible causes a few weeks ago, but this question is specifically about the clearance on a 500 aircooled wossner piston.
    Ring end gap is 0.46mm
  6. Crashaholic Husqvarna
    Pro Class

    Location:
    Antelope Valley, CA.
    Husqvarna Motorcycle:
    73 450WR 6spd motor in a 75 MK frame
    gday, have you done a plug reading to determine if the engine may be running to lean? The other thing that comes to mind is allowing a proper break in before hammering it. Theres nothing more fun than seeing how well that new bore job will run by opening it up for long periods. I know I've been there. :eek: