Sachs Shock Rebuild Kit (is there one?)

Discussion in 'General (Main)' started by robertaccio, May 31, 2012.

  1. robertaccio Husqvarna
    Pro Class

    Location:
    San Diego, Ca
    Husqvarna Motorcycle:
    2021 Husqvarna TE300i
    Other Motorcycles:
    99 HusqvarnaTE610, 94 Husaberg FC501
    Need to rebuild my 2011 TE310 shock and service it.
    Do you all know if there's a kit in a bag/box type thing with all the bushings/seals etc.? thx RN
  2. ajaxauto Husqvarna
    Pro Class

    Robert Call Ty Davis I was there today and he still has a room full of Husky plus all his tour bikes are Husky Plus a full room just to do suspention
  3. huskyfrk Husqvarna
    AA Class

    Location:
    los alamitos Ca
    he has a new solid brass piston for the sachs shock, along w new valveing.
  4. ray_ray Mini-Sponsor

    Location:
    The Philippines
    Husqvarna Motorcycle:
    08\013 WR250, 010 TC250, 012 TC250
    Rob, don't know what you did to blow that shock but maybe you just found a very good repair kit to remedy the issue :)
    WHITEROCKET5.9 likes this.
  5. WHITEROCKET5.9 Husqvarna
    AA Class

    Location:
    central illinois
    motohio likes this.
  6. robertaccio Husqvarna
    Pro Class

    Location:
    San Diego, Ca
    Husqvarna Motorcycle:
    2021 Husqvarna TE300i
    Other Motorcycles:
    99 HusqvarnaTE610, 94 Husaberg FC501
    Thanks John I'll give Ty a call, I need to speak with him about the clutch basket damper grommet mod anyway.

    Ray, cause (or at leats where it happened, Deep sandy whoops near the end of the SP1. you can actually see the edge of the o-ring seal popped out from around the REB adjuster screw (I was at 10 out on REB). Shock oil all over my linkage.

    Also weighing above 210 puts alot of g force into the chassis.........
  7. ray_ray Mini-Sponsor

    Location:
    The Philippines
    Husqvarna Motorcycle:
    08\013 WR250, 010 TC250, 012 TC250
    Yep, you bigger guys stress test plenty on a machine .... Your suspension has to really work well to keep you comfy ...

    I need a spring retainer cup for a 50mm Marzocchi closed chamber fork ... Think he might have one of these laying around for sale?
    GEDC2022.JPG
  8. robertaccio Husqvarna
    Pro Class

    Location:
    San Diego, Ca
    Husqvarna Motorcycle:
    2021 Husqvarna TE300i
    Other Motorcycles:
    99 HusqvarnaTE610, 94 Husaberg FC501
    Get in touch with ZipTy Racing I am sure he will have your part.
  9. Aaron8 Husqvarna
    AA Class

    No issues with my '11 TE310, I just want to change the fluid as a PM. The manual says to, at minimum, replace the o-ring on the reservoir floating piston. Did you ever find a source for the rebuild parts? Thanks, Roger
  10. MotoMarc36 Husqvarna
    Pro Class

    Location:
    wisconsin
    Husqvarna Motorcycle:
    2012 CR144, 04 TC450, 04 TC250, CR50
    Other Motorcycles:
    Many. Too many.
    If there is no oil past the reservior piston, I wouldn't hesitate to re-use it. From my experience they are very reliable, and a well-broken in seal or o-ring has less stiction.
    robertaccio likes this.
  11. Aaron8 Husqvarna
    AA Class

    Thanks for your reply, MotoMarc36. Problem is, I won't know whether there's fluid getting past or not until I break it all down. Or, will it be evident by leakage somewhere?
  12. robertaccio Husqvarna
    Pro Class

    Location:
    San Diego, Ca
    Husqvarna Motorcycle:
    2021 Husqvarna TE300i
    Other Motorcycles:
    99 HusqvarnaTE610, 94 Husaberg FC501
    add on, I just sent my shock as well as my forks up to ZipTy racing. all has been great.
  13. Blakelpd5 Husqvarna
    Pro Class

    Location:
    Tigard, OR
    Husqvarna Motorcycle:
    09 WRWB165
    Other Motorcycles:
    08 CRF450R, 1980 Suzuki Wetbike
    ray_ray likes this.
  14. Aaron8 Husqvarna
    AA Class

  15. water racer Husqvarna
    Pro Class

    Location:
    http://www.knoxenduro.com Knoxville, Tennessee
    Husqvarna Motorcycle:
    2013 Beta 250RR
    Other Motorcycles:
    2009 Husqvarna WR125 1997 Fantic
    I just blew something on the shock of my '09 wr125, ride got harsh now there is fluid on the shop floor, and I only weigh 165!
  16. MotoMarc36 Husqvarna
    Pro Class

    Location:
    wisconsin
    Husqvarna Motorcycle:
    2012 CR144, 04 TC450, 04 TC250, CR50
    Other Motorcycles:
    Many. Too many.
    It will be obvious when you remove the res. end cap. No oil = no problem. Will you be doing the work yourself?
  17. Aaron8 Husqvarna
    AA Class

    Yes, I'll be doing it. Thanks for your response. I'll watch out for any blow-by.
  18. dartyppyt Husqvarna
    Pro Class

    Location:
    Illinois
    Husqvarna Motorcycle:
    17 TE 150, 82CR 500
    Other Motorcycles:
    82 125,250,430&500 79 390 83 250
    If you are that light. Just remove the air valve and replace it with a grease zirk. Couple pumps with grease gun and your are in business.
    Better yet if you remove the reservoir end cap and spring, they make good super soaker guns when the grandkids come to visit!

    Funny!

    Ouch, that hurts when that happens.
  19. Aaron8 Husqvarna
    AA Class

    OK I took the shock apart today. Only a few drops of clean oil had gotten by the floating piston in the reservoir. So I'm not going to worry about replacing the piston o-ring this time around.

    But I'm scratching my head trying to figure out how to get the piston out of the reservoir. I tried using the "pliers" method, but the piston has no lip or anything to get a grip on. I can't get it to budge. It's not stuck. I pushed it farther in with my finger. :banghead:

    I saw that blakelpd5 used a puff of compressed air through the dis-assembled clicker port, but I really don't want to take the clicker apart. I don't have an air compressor anyway.

    Anyone have an alternate solution?
  20. Blakelpd5 Husqvarna
    Pro Class

    Location:
    Tigard, OR
    Husqvarna Motorcycle:
    09 WRWB165
    Other Motorcycles:
    08 CRF450R, 1980 Suzuki Wetbike
    I can't personally think of a good solution for this. You somehow have to pressurize it. Maybe with the cap off where the oil goes in, you can use your lungs to blow in there? I have NO IDEA if that would even budge it, but maybe worth a shot.

    I hope you at least have a bike pump, as you need to pressurize that cylinder before you begin the filling / bleeding process.