Scheffelmeier bash plate and SW Motech crash bars installation

Discussion in 'TR650' started by duibhceK, Jan 5, 2014.

  1. duibhceK Husqvarna
    AA Class

    Location:
    Chapel of the Well, Belgium
    Husqvarna Motorcycle:
    TR650 Terra
    Other Motorcycles:
    TRX850; WR450F; XT660Z Tenere
    After benefiting from many helpful topics on this forum I figured I'd try and make an attempt at sharing some hopefully helpful info myself.

    After getting a Terra (well 2 actually, but not both mine) back in November I started looking into bash plate and crash bar options. I wanted a bash plate with a reasonable width and height, so the OEM Husqvarna, Touratech, SW Motech and Motosportz didn't quite do it for me. The Altrider option looked pretty close to what I was looking for, but the bash plate from Scheffelmeier Metall looked nice as well and was the cheaper option, especially taking into account shipment to Belgium. But I wasn't sure whether it would fit with the SW Motech crash bars that I wanted.

    So I got in contact with Stephan from Scheffelmeier Metall. He couldn't give me a definitive answer, but suggested he would get some SWM crash bars and deliver them together with his bash plate and any necessary modifications. 2 weeks later a very big box was delivered to my doorstep. So I got to work.

    The bash plate comes completely pre-assembled, but I figured it would be easier to get to the mounting bolts of the bash plate and the crash bars if I mounted the brackets separately.

    [IMG]
    The brackets are not symmetric so if you do this make sure you mount them the right way round (ask me how I know, I dare you.

    After that the crash bars can be fitted. They have 3 separate mounting points so to make alignment easier I cooked up this super high-tech tool.
    [IMG]

    At the top the top engine mounting point is used, at the lower engine mounting point the bash plate bracket bolt is shared with the crash bars.

    I did the same on the rhs and then connected both halves of the crash bars.
    [IMG]

    After that the bash plate can go on. That's just a matter of 2 rubber dampened bolts on the front and 2 clamps at the back. Note the extra notch in the bash plate to allow for the crash bar.
    [IMG]

    Everything fit nicely, but the clearance between the bash plate and the crash bars was a bit too close for my comfort.
    [IMG]

    After some deliberation with Stephan I tried to put some extra washers between the brackets and the plate. I had to use slightly longer bolts. That made for a perfect fit.
    [IMG]

    Stephan said he would slightly modify his design and kindly offered to send me a replacement bash plate. But I was happy enough with the current setup.
    [IMG]
    FER QUILES, Darman and Santi Beard like this.
  2. drzcharlie Husqvarna
    Pro Class

    Location:
    Fayetteville, Arkansas with my Redheaded Mistress
    Husqvarna Motorcycle:
    TR650 Terra
    Other Motorcycles:
    Burgman 650 (The Barcolounger)
    Looks good! Question, are you running a fender stiffener for your tube pouch on the front fender?
  3. Santi Beard Husqvarna
    AA Class

    Location:
    Cadiz, Spain
    Husqvarna Motorcycle:
    TR650 Terra
    Other Motorcycles:
    Kymko 300i Superdink, Harley 883
    Looks great
    I like this skid plate very much
    +1 Stephan Scheffelmeier
  4. duibhceK Husqvarna
    AA Class

    Location:
    Chapel of the Well, Belgium
    Husqvarna Motorcycle:
    TR650 Terra
    Other Motorcycles:
    TRX850; WR450F; XT660Z Tenere
    Not yet. The fender seemed to be as sturdy as the after market one I had on my Tenere and that never gave me any problems. I only carry a regular thickness 21inch spare tube in it so the fender bag is not really heavy. On the few rides I've done on the Terra so far I didn't notice any undue stress on the fender. But with the Sahara tyres I haven't been able to take the bike on the trails around here which are mainly thick mud. So I can't tell for sure yet whether it will hold. Time will tell.