Spinning Tank Insert Question

Discussion in 'Common Items on Husqvarnas: Tires/tubes/grips/etc' started by mikebru, Apr 18, 2014.

  1. mikebru Husqvarna
    AA Class

    Location:
    Ocean County, NJ
    Husqvarna Motorcycle:
    2009 WR250; 2012 TE449; 2005 TE450
    So my new-to-me bike had a spinning front of the gas tank insert.

    I searched and read all the threads and got it out with my impact gun and a screw driver to pry it out. I then got the bolt out of the insert. The insert is square in the back, the part that goes into the tank 1st.

    Here's where I hit a problem, though. I pushed the insert back into the hole to do a test fit prior to JB Welding it back in. However, the insert protrudes from the face of the tank about 1/8" to 1/4". It doesn't sit flush with the tank.

    How did I lose the depth of the hole? Now I have half a hole!

    Right now I just added washers to make up the depth of the protrusion to squeeze against the shroud.

    Any ideas?
  2. troy deck Husqvarna
    Pro Class

    Location:
    Republic MO
    Husqvarna Motorcycle:
    87 250wr 12 cr125
    Other Motorcycles:
    kx65 ty80 rm80 kdx250
    just grind it off and use a shorter bolt:thumbsup:
  3. mikebru Husqvarna
    AA Class

    Location:
    Ocean County, NJ
    Husqvarna Motorcycle:
    2009 WR250; 2012 TE449; 2005 TE450
    Nice, didn't think of that.