Stator, Flywheel, Oil Problem ??

Discussion in '610/630' started by gazonline, Nov 17, 2013.

  1. gazonline Husqvarna
    C Class

    Location:
    UK
    Husqvarna Motorcycle:
    SM610R (2000)
    Howdie folks,

    Been trying to get my non firing husky working.. Ive changed the sparkplug, ht lead, coil, stator and brand new flywheel. I put the bike back together but still I had no spark. Upon taking it apart again there was oil in with the flywheel/stator.. Which im thinking is a big no,no!

    Question is where is the oil coming from, how do I stop it.. and what is this thing on my bike that appears to show where the oil is leaking from. (see images)

    [IMG]

    [IMG]

    It looks like some sort of overflow, and I can see a gause type filter behind it..

    Any ideas on why oil is coming in to my flywheel ?

    Or why the bike wont spark ?
  2. DYNOBOB Husqvarna
    Pro Class

    Location:
    Cincinnati (Lebanon), OH
    Husqvarna Motorcycle:
    TE630
    Other Motorcycles:
    SuperTenere-GL1800-CBR900RR-KLX250S
    It's normal to have oil in that area. You are pointing at an oil galley.

    Sounds like you're down to changing the crank position sensor or computer. What year is the bike? Might add that to your member info.


    .
  3. gazonline Husqvarna
    C Class

    Location:
    UK
    Husqvarna Motorcycle:
    SM610R (2000)
    If it's normal to have oil in there ? Wouldn't oil get on the stator or pickup and stop it from firing ?

    Im confused.. Whats an oil galley for ?
  4. R_Little Husqvarna
    Pro Class

    Location:
    NJ
    There is oil in the IGN chamber. it is designed that way.
  5. Xcuvator Husqvarna
    Pro Class

    Location:
    Scholls Oregon
    Husqvarna Motorcycle:
    TE450,610 WB165,WR250 WR360 & XC430
    Other Motorcycles:
    yes

    There is no electric conductivity involved. It is the magnetic field charging (exciting) of the coils that generate the current.

    A engine oil gallery is a passage used to circulate oil where it is needed to lubricate the engine or cool hot spots. There are galleries that pick up the oil for the oil pump(s) usually through screened intakes (on well designed modern engines) and galleries that send it to the transmission, crank etc after the pump (s) with a pressure bypass valve (s) to release excess pressure from cold start up or dirty filter.
  6. gazonline Husqvarna
    C Class

    Location:
    UK
    Husqvarna Motorcycle:
    SM610R (2000)
    ahh ok folks.. now I see..

    Ok so maybe I have a problem with the "crank position sensor"!. On the stator there are 4 wires, black, white, green & yellow. Should I be able to pick up a reading on my multimetre from all of those wires or even 2 of those wires ?

    I ask because I tried see'ing if there was a current coming though and I could only get a reading when I had a probe on the white wire.

    So white/black, white/red, white/yellow all had a reading
    Where as : black/red, black/yellow, red/yellow etc all had no reading..
  7. s1marks Husqvarna
    AA Class

    Location:
    Banks, Oregon. USA
    Husqvarna Motorcycle:
    TE630 (2011)
    Other Motorcycles:
    R1150GS (2001), KLR600 (1986)
    Hi Gaz, check out me recent posts on the No spark on the TE630 thread. Sounds like this could be your CPS (pulsar coil) that has gone bad (just like mine did).

    The CPS is the little black sensor next to the stator, it has 2 wires coming from it. Chase the wires to the connector under your tank and put a multi-meter across the connector. The 2 wires should be connected with very little resistance (some but not much!). If they are not connected your CPS is bad. See my thread for how/where to get a new one. (UK :-)

    I can't help you with the stator wires, but I'd suspect your CPS sensor, not the stator. They share the same segment of wiring loom out of the side case but you can solder a new CPS sensor inside the case, just make sure to shield it using the original shielding that covers the original.

    Cheers S1
  8. John Tsoukalas Husqvarna
    AA Class

    Location:
    Greece, Athens
    Husqvarna Motorcycle:
    TE 250
    Other Motorcycles:
    Duke 790
    A friendly message to "gazoline" it is nice trying fixing your own bike, but you should, at least have the basic knowledgw to do so. I am really advising you to not ever dissasmble anything on your bike and try to change staff untill you find out what the problem is. Before you dissasemble you have to eliminate the simpler causes. In your workshop manual (assuming and hope you 're using one) you have "PROBLEM,CAUSE,SOLUTION" chapter where you can start you diagnosis eliminate things such as open circuits or "burnt" coils with just a multimeter and without having to loosen a screw. Always frinedly and really cheaper. ;)