Stuck caliper slider pin (front brake)

Discussion in 'Common Items on Husqvarnas: Tires/tubes/grips/etc' started by ray_ray, Nov 15, 2013.

  1. ray_ray Mini-Sponsor

    Location:
    The Philippines
    Husqvarna Motorcycle:
    08\013 WR250, 010 TC250, 012 TC250
    One of the slider pins on my front brake caliper is stuck and will not allow the caliper to float on the disc... I've soaked it in oil and wd-40 and hit it was a hammer several times and cannot break it free ..

    Anyone dealt with this issue before?
    106_0227.JPG 106_0230.JPG

    I've tore all that rubber boot off also and that was where I poured the oil and wd-40 for the last month or so ... I also have the second pin out and this allows the stuck pin to turn just a bit on its threads ...
  2. OlderHuskyRider Husqvarna
    Pro Class

    Location:
    Austin, TX
    Husqvarna Motorcycle:
    2010 TE 450 - last of the ITA motors
    Other Motorcycles:
    Kwaka KLE, HD FXDWG
    PB Blaster penetrating oil, which probably won't help, otherwise, I got nothin' but crazy stuff...

    Can you get a vise grip on the pin?

    Can you drill a hile into the housing that would allow you to driver the pin out?
  3. ray_ray Mini-Sponsor

    Location:
    The Philippines
    Husqvarna Motorcycle:
    08\013 WR250, 010 TC250, 012 TC250
    I'm trying the vise pressure later today and hope that is the fix...

    --

    Are you talking about cutting into the housing on the left side of the stuck pin (right in front of my thumb) in this pic? If I can drill this out, can I use some epoxy or something to reseal that housing?

    [IMG]
  4. OlderHuskyRider Husqvarna
    Pro Class

    Location:
    Austin, TX
    Husqvarna Motorcycle:
    2010 TE 450 - last of the ITA motors
    Other Motorcycles:
    Kwaka KLE, HD FXDWG
    I guess I wouldn't drill if it's gonna be into the fluid cavity. If it's gonna be thru solid aluminum, I'd think you could fill the remaining hole with anything that wouldn't shrink.
  5. OlderHuskyRider Husqvarna
    Pro Class

    Location:
    Austin, TX
    Husqvarna Motorcycle:
    2010 TE 450 - last of the ITA motors
    Other Motorcycles:
    Kwaka KLE, HD FXDWG
    Hey man, got something for ya.....mix up some ATF and acetone!

    Subject: rust

    Machinist's Workshop magazine recently published some information on
    various penetrating oils. The magazine reports they tested penetrates for
    break out torque on rusted nuts. They are below, as forwarded by an
    ex-student and professional machinist. They arranged a subjective test
    of all the popular penetrates with the control being the torque required
    to remove the nut from a "scientifically rusted" environment.

    *Penetrating oils ........... Average torque load to loosen*
    No Oil used ................... 516 pounds
    WD-40 ..................... ... 238 pounds
    PB Blaster .................... 214 pounds
    Liquid Wrench ...............127 pounds
    Kano Kroil .................... 106 pounds
    ATF*-Acetone mix. ...........53 pounds

    The ATF-Acetone mix is a "home brew" mix of 50 - 50 automatic
    transmission fluid and acetone. Note this "home brew" released bolts
    better than any commercial product in this one particular test. Our
    local machinist group mixed up a batch and we all now use it with
    equally good results. Note also that "Liquid Wrench" is almost as good
    as "Kroil" for about 20% of the price. Steve from Godwin-Singer says
    that ATF-Acetone mix is best, but you can also use ATF and lacquer
    thinner in a 50-50 mix.

    *ATF=Automatic Transmission Fluid
  6. ray_ray Mini-Sponsor

    Location:
    The Philippines
    Husqvarna Motorcycle:
    08\013 WR250, 010 TC250, 012 TC250
    Thanks and ATF and acetone should both be available here! I'll try to round some this stuff in the near future ...
  7. Xcuvator Husqvarna
    Pro Class

    Location:
    Scholls Oregon
    Husqvarna Motorcycle:
    TE450,610 WB165,WR250 WR360 & XC430
    Other Motorcycles:
    yes
  8. ray_ray Mini-Sponsor

    Location:
    The Philippines
    Husqvarna Motorcycle:
    08\013 WR250, 010 TC250, 012 TC250
    I'm liking this also ... Plenty of kerosene here and maybe lanolin? Lanolin is for horses also? Its gotta pay dividends for me here.
  9. Xcuvator Husqvarna
    Pro Class

    Location:
    Scholls Oregon
    Husqvarna Motorcycle:
    TE450,610 WB165,WR250 WR360 & XC430
    Other Motorcycles:
    yes
    Make sure you use odorless lamp kerosene because it is lower in acid.
    Lanolin is a wax that is squeezed from wool and is part of the reason that wool bearing animals can stay warm and dry in wet cold conditions, added to ED"s Red Bore Cleaner it adds excellent corrosion resistance. Good to your hands too:D

    OH and I was going to mention that when the accordion seals on the slide pins get a tear it leads to the problem you have. The seals from Husky are kind of spendy but Bryon had some Honda seals that were way cheaper.
  10. ray_ray Mini-Sponsor

    Location:
    The Philippines
    Husqvarna Motorcycle:
    08\013 WR250, 010 TC250, 012 TC250
    Thanks on the seals ... Yep, probably dirt got in there and it is really frozen hard ... The brakes were stoppie perfect one day and my disc was worn badly the next ... :(
  11. ray_ray Mini-Sponsor

    Location:
    The Philippines
    Husqvarna Motorcycle:
    08\013 WR250, 010 TC250, 012 TC250
    Thanks and I gotta say the ATF and kerosene worked or at least helped greatly as after the stuck slide pin sat and soaked for a couple more weeks weeks, it did not fall apart but I was able to use some tools as wedge and drive the pin out ...

    Next issue, is how do I seal this pin again inside the arm after I attach it because I do not have a rubber boot ... I'll probably just go to a motorcycle shop and just start looking for whatever they sell that has a rubber grommet included that might work unless someone here has a different idea that might work ..

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