Te 630 Doesn't Start After 7 Years In Storage

Discussion in '610/630' started by DeanG6, May 20, 2021.

  1. DeanG6 Husqvarna

    Location:
    Georgia, USA
    Husqvarna Motorcycle:
    2011 TE 630
    2011 TE 630, 730 miles
    It's been in storage and not running for 7 years. The gas was not drained so it sat 7 years with 5 quarts of gas in the tank. It used to run like new, now it doesn't start.

    I pulled the spark plug and it looks fine. Installed new battery, drained old gas, and added new gas. It turns over but doesn't start. When I spray starting fluid into the airbox it starts and runs for 2-3 seconds, then stops.

    I'm guessing the fuel pump is bad? Is that the next thing to check? And if so, how do I test it? I'm trying to disconnect the gas line at the fuel pump/tank to see if it pumps gas, but I don't see how to disconnect it. The manual says, "push down the ring". Does that mean push the white ring that's inside the black connector?
  2. glangston Husqvarna
    Pro Class

    Location:
    Gardnerville, NV and Mammoth Lakes, CA
    Husqvarna Motorcycle:
    2012 Husqvarna TE 310
    Other Motorcycles:
    2012 BETA 350 RS
  3. DeanG6 Husqvarna

    Location:
    Georgia, USA
    Husqvarna Motorcycle:
    2011 TE 630
  4. DeanG6 Husqvarna

    Location:
    Georgia, USA
    Husqvarna Motorcycle:
    2011 TE 630
  5. DeanG6 Husqvarna

    Location:
    Georgia, USA
    Husqvarna Motorcycle:
    2011 TE 630
    I finally managed to disconnect the fuel line at the throttle body end. It was hard to squeeze the 2 tabs -- maybe my fingers are too big -- so I modified a pair of plyers by taping a small twig to each jaw and used that to squeeze the 2 tabs. It worked perfectly.

    So now, when the key is turned on, the relay clicks and gas drips out of the fuel line but very slowly, about 1 drop per second. I'm assuming it should be under pressure?
  6. willie Husqvarna
    AA Class

    Location:
    NS Canada
    Husqvarna Motorcycle:
    TE 630
    You should be able to hear the pump whirrr. Should be gas squirting everywhere when turning key on with line disconnected. Sounds like pump is stuck. Try momentarily cycling the key multiple times to free it up. If that don't work it will have to come out for repair or replacement. Suitable aftermarket replacements are available and info for ordering is here on CH.
  7. glangston Husqvarna
    Pro Class

    Location:
    Gardnerville, NV and Mammoth Lakes, CA
    Husqvarna Motorcycle:
    2012 Husqvarna TE 310
    Other Motorcycles:
    2012 BETA 350 RS
    I got my bike fixed recently. It ran but I knew it had a problem. Looked inside tank when bike was running and you could see evidence of a leak….bubbles. Filter housing was cracked and leaking. So you should see evidence of pressure…drips not so good.
  8. DeanG6 Husqvarna

    Location:
    Georgia, USA
    Husqvarna Motorcycle:
    2011 TE 630
    Still getting psyched up to remove/inspect the fuel pump. If it turns out it needs a new fuel pump, should I get Quantum for $90 or Ca Cycleworks for $144? Is Ca Cycleworks significantly better?

    Quantum
    QFS Intank Fuel Pump W/ Regulator & Filter For Husqvarna TE 630 2008-2012, Replaces 8000 H2930
    $89.98
    SKU: HFP-389-URF2-0015
    https://www.highflowfuel.com/quantu...sqvarna-te-630-2008-2012-replaces-8000-h2930/

    Ca Cycleworks Fuel Pump KTM/Husqvarna/Husaberg 09-16
    FP-HUS-65in
    $144.00
    https://aomc.mx/FP-HUS-65in.html
  9. glangston Husqvarna
    Pro Class

    Location:
    Gardnerville, NV and Mammoth Lakes, CA
    Husqvarna Motorcycle:
    2012 Husqvarna TE 310
    Other Motorcycles:
    2012 BETA 350 RS
    I believe Cycleworks is the one my nephew put in his 2012. Haven’t heard of the Quantum….no idea.
  10. Spice Weasel Husqvarna
    AA Class

    Location:
    UK
    Husqvarna Motorcycle:
    08 SM610
    Rotax_655 likes this.
  11. DYNOBOB Husqvarna
    Pro Class

    Location:
    Cincinnati (Lebanon), OH
    Husqvarna Motorcycle:
    TE630
    Other Motorcycles:
    SuperTenere-GL1800-CBR900RR-KLX250S
    When you disconnect the fuel line at the throttle body fuel will not come out, it is a dry break connection.

    .
  12. tejimmy Husqvarna
    AA Class

    Husqvarna Motorcycle:
    TE630, WR360
    Fuel pump.. mine was sitting for ages too. BTW the Purflex Ep58 filter seems to fit the TE630 spot on and I just got a all balls pump kit (which comes with incorrect filter).
  13. ontheroad68 Husqvarna
    A Class

    Husqvarna Motorcycle:
    TE630
    Other Motorcycles:
    Lots
    Sell it to me AS IS and I'll figure it out.
  14. mjskier Husqvarna
    AA Class

    Location:
    Northern Colorado
    Husqvarna Motorcycle:
    2011 TE 630
    Other Motorcycles:
    2012 KTM 990 SMT
    Unless the fuel pump is running.
    Twice I didn't fully seat the fuel line and it came loose while riding. Fuel squirting all over until I turned the ignition off.