TE610 headlight upgrade

Discussion in '610/630' started by exacto, Oct 6, 2016.

  1. exacto Husqvarna
    A Class

    Husqvarna Motorcycle:
    none
    Other Motorcycles:
    drz400sm, kx250, gs500e
    The headlight sucks even with high beam on...what can I upgrade to for better lighting. I'm looking to spend no more than 200$.
  2. Raywoo Husqvarna
    C Class

    Location:
    Orlando
    Husqvarna Motorcycle:
    2008 TE610
    Other Motorcycles:
    KTM 520exc & 450xcw, DRZ400, TW200
    I replaced mine with the Trail Tech off-road halogen. Works great! IMG_7639.JPG IMG_7633.JPG
  3. Raywoo Husqvarna
    C Class

    Location:
    Orlando
    Husqvarna Motorcycle:
    2008 TE610
    Other Motorcycles:
    KTM 520exc & 450xcw, DRZ400, TW200
    I did the ADVmonster upgrade but the general look and function of the light is the same
  4. Oklahoma Rider Husqvarna
    A Class

    Husqvarna Motorcycle:
    2006 te 610
    Other Motorcycles:
    none
    Cyclops h4 led (about 75 bucks), I changed to a Baja designs headlight housing because my 06 did not take an h4 and it's a better assembly (about 100 bucks). Much, much better light, you can ride with low beam and actually see where you are going.
  5. exacto Husqvarna
    A Class

    Husqvarna Motorcycle:
    none
    Other Motorcycles:
    drz400sm, kx250, gs500e

    Will the stock headlight assembly take a LED "bulb" or would I need to do some mods?
  6. Raywoo Husqvarna
    C Class

    Location:
    Orlando
    Husqvarna Motorcycle:
    2008 TE610
    Other Motorcycles:
    KTM 520exc & 450xcw, DRZ400, TW200
    No the stock harness gives AC power. The stock halogen bulb uses either AC or DC. You will need to run a DC power lead from the battery through a relay that is switched to the lead for the smaller city bulb within the stock light housing
  7. Oklahoma Rider Husqvarna
    A Class

    Husqvarna Motorcycle:
    2006 te 610
    Other Motorcycles:
    none
    Mine would not, others said the 2006 took an h4, however mine looked more like an appliance bulb and the housing where the socket went in was nothing like an h4. So I went with the Baja designs housing that would.
  8. exacto Husqvarna
    A Class

    Husqvarna Motorcycle:
    none
    Other Motorcycles:
    drz400sm, kx250, gs500e

    Yeah, just pulled my headlight apart and did some research, its a ba20d adapter with a 35w/35 halgoen bulb.

    I read a thread on thumper talk ( http://www.thumpertalk.com/topic/480492-te610-extra-lighting/page-2 )and someone used a 9007 halogen bulb with some modifications, but it ran hot and melted the assembly.

    Then I found this 4200 lumen 9007 LED from cyclops ( http://www.cyclopsadventuresports.com/4200-lumen-9007-LED-headlight-bulb_p_159.html ) and thought since the LED runs cooler, this would work if i did the same mods as the other tread.


    what do you guys say?
  9. Oklahoma Rider Husqvarna
    A Class

    Husqvarna Motorcycle:
    2006 te 610
    Other Motorcycles:
    none
    The stock housing is pretty junky honestly, not sure how much it will take. If it doesn't work and doesn't harm your led if it lets you down you could always upgrade the housing then.
  10. Oklahoma Rider Husqvarna
    A Class

    Husqvarna Motorcycle:
    2006 te 610
    Other Motorcycles:
    none
    The Cyclops led used the factory wiring, comes with the correct end (for h4 bulb), just put the wires in the correct slot according to the instructions and plug it in. No new wiring needed. I believe ktm runs a.c. on most of their bikes. Could be wrong, I don't drink the Orange koolaid
  11. BiG DoM Husqvarna
    AA Class

    I fitted the 630 headlight with a HID conversion plus a pair of 3600 lumen LED spots. :D
  12. Ron West Husqvarna
    AA Class

    Location:
    Capistrano Beach, Ca
    Husqvarna Motorcycle:
    2007 TE250
    Other Motorcycles:
    Honda NX250, & 2000 Africa Twin
    I know this is an old thread, but are you sure the Stock 610 Harness is AC power? I put a voltmeter on it and I swear I thought I was reading about 12 DC volts at the front.