1. Husqvarna Motorcycles Made In Sweden - About 1988 and older

The spark is gone....on my 125WR 78

Discussion in 'Vintage Restoration Projects' started by Joniver, Sep 14, 2014.

  1. Joniver Husqvarna
    B Class

    Location:
    Oslo, Norway
    Husqvarna Motorcycle:
    125 WR 1978
    Other Motorcycles:
    Harley Davidson, Royal Enfield
    Hey there. My project 1978 Husqvarna 125WR was running intill... it stopped running yesterday. The spark was gone. I checked different sparkplug, checked all connections, and measured that I had power coming from the magnet to the coil as i kicked it, but nothing from the coil to the sparkplug. Could the coil be broken? Is that something that happens? Any tips or shoul i buy a new coil?
  2. suprize Husqvarna
    Pro Class

    Location:
    Bendigo, Australia
    Husqvarna Motorcycle:
    WR 400, bike in a box Moto Villa 350
    Other Motorcycles:
    ktm 300
    checked it without the kill switch? also the earths, engine mounts etc, go through all those and make sure they are good. coil would then need testing.

    if its an SEM (seldom making electricity) it could have failed....
  3. Joniver Husqvarna
    B Class

    Location:
    Oslo, Norway
    Husqvarna Motorcycle:
    125 WR 1978
    Other Motorcycles:
    Harley Davidson, Royal Enfield
    thanks! I went through everything, bypassed the killswitch and made an alternative earthconnection. Any tips on testing the coil? How do I know if it is a SEM?

    Thanks again
  4. visiteur1948 Husqvarna
    Pro Class

    Location:
    france Europe
    Husqvarna Motorcycle:
    husqvarna only
    possible
    = key motoplat
    (part number 4 )

    = sparck NOS NGK

    =test high voltage reel =20 ohms

    =test stator = 30 ohms

    =change houd candle and test

    = stop engine



    a119212_1.jpg
    motoplat 20 ohms.JPG
    piston 510 de 1989.jpg
    Joniver likes this.
  5. ruwfo Administrator

    Location:
    NJ
    Husqvarna Motorcycle:
    1980 390CR, 1982 430CR, 1984 400WR
    Other Motorcycles:
    1985 250XC, 2016 FJ-09
    I'd agree the flywheel key broke, happens from time to time.

    Husky John
    Joniver likes this.
  6. Joniver Husqvarna
    B Class

    Location:
    Oslo, Norway
    Husqvarna Motorcycle:
    125 WR 1978
    Other Motorcycles:
    Harley Davidson, Royal Enfield
    But w
    but i get a reading on the red wire when I kick, so that must indicate that it is creating electricity? Could that flywheel key still be the cause?

    I will check the other things visiteur1948 said tomorrow. Thanks a lot guys
  7. justintendo klotz super techniplate junkie

    Location:
    mercer, pa/northwest pa
    Husqvarna Motorcycle:
    84 250,86 400,87 430,88 250,95 360
    Other Motorcycles:
    99 kawasaki zrx 1100
    yes, the flywheel is still turning working normally spark. when the key has sheared, it hasnt failed. its just a timing baseline/lineup tool. it indicates the flywheel has slipped on the crank, using from a loose nut or worn out crankshaft stub. that is why you are supposed to lap the flywheel to the crank, so it has a nice fit and requires less torque to stay in place. just a possibility. i would check the plug wire and cap first, but if you have never had the flywheel off you get a puller and check it out regardless.
    juicypips and Joniver like this.
  8. PawPaw Husqvarna
    AA Class

    Husqvarna Motorcycle:
    2013 TC 449
    Other Motorcycles:
    Honda Crf450R + old CB750
    The most common issue is that the coil mounts have rusted and not making good contact with the frame.
    That contact is the ground and without a good ground you will not have spark.
    Also if the spark plug cap is dirty, rusted or corroded and or has a bad connection to the spark plug wire, these too will make it not have spark.
    Check and fix those first before tearing into it further..

    ....as these are quick and easy no cost possible fix's.

    Paw Paw
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  9. Joniver Husqvarna
    B Class

    Location:
    Oslo, Norway
    Husqvarna Motorcycle:
    125 WR 1978
    Other Motorcycles:
    Harley Davidson, Royal Enfield
    Hi again
    When i test the high voltage reel = 2,2

    When I test the stator (measuring from the plugcap to the wire that goes to ground. And note that I have taken the coil of my bike) = 7300

    What this tells me, i have no idea :)
  10. visiteur1948 Husqvarna
    Pro Class

    Location:
    france Europe
    Husqvarna Motorcycle:
    husqvarna only
    test high voltage red motoplat =22 ohms is good !

    your test cable blue and black motoplat stator is ?
  11. Joniver Husqvarna
    B Class

    Location:
    Oslo, Norway
    Husqvarna Motorcycle:
    125 WR 1978
    Other Motorcycles:
    Harley Davidson, Royal Enfield
  12. juicypips Husqvarna
    Pro Class

    Location:
    gloucestershire
    Husqvarna Motorcycle:
    wr 360. 2002
    Other Motorcycles:
    Gas Gas TxT 300, Yamaha wr250f
    Personally i check ht wire and plug cap in that order before assuming anything else. Good luck.
    Joniver likes this.
  13. Joniver Husqvarna
    B Class

    Location:
    Oslo, Norway
    Husqvarna Motorcycle:
    125 WR 1978
    Other Motorcycles:
    Harley Davidson, Royal Enfield
    HT wire?
  14. juicypips Husqvarna
    Pro Class

    Location:
    gloucestershire
    Husqvarna Motorcycle:
    wr 360. 2002
    Other Motorcycles:
    Gas Gas TxT 300, Yamaha wr250f
    The wire from coil to spark plug cap is copper/carbon core wire these on cars are ht leads. So on bikes is a???
    The resistor on cap can break down, the lead can frey internally etc.
  15. visiteur1948 Husqvarna
    Pro Class

    Location:
    france Europe
    Husqvarna Motorcycle:
    husqvarna only
    mE-p5JyWeGvwpFvgSD6sCag.jpg
    mesure ohms for this
    model only !sorry !
    Joniver likes this.