1. 2 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
    WR = 2st Enduro & CR = 2st Cross

All 2st Throttle cable - nipple problem

Discussion in '2 Stroke' started by rockdancer, Sep 5, 2010.

  1. rockdancer Husqvarna
    Pro Class

    Location:
    Sunshine Coast, Australia
    Husqvarna Motorcycle:
    2013 WR125, 2019 FE350
    Thought that may get some attention
    Sorry talking about carbies here
    I post this at the risk of seeming thick.
    When I put on my PWK AS I had issues with getting the cable nipple into the slot on top of needle
    Seems to be less room between spring and needle holder
    The round plastic thingy -on end of spring also stops the nipple going into the slot
    It physically gets in the way - I measured it
    what am I doing wrong here? :excuseme:

    I have installed cable but had to remove plastic piece:busted:
    I know there is a slot in the plastic that fits into top of bolt but just
    doesnt fit
    I must be doing something wrong but didnt have issues with Mikuni spring - it was tricky but not near impossible

    I think that the slide is bouncing now under acceleration as there is a noise like a chattering /bounce noise
    maybe the noise is something else? Or is this normal?
  2. surfer1100 Husqvarna
    AA Class

    Location:
    Ottawa, CAN
    Husqvarna Motorcycle:
    09 WR250, Memories of past tiddlers.
    Other Motorcycles:
    TM-01 EN 125, 03 125 MX, 09 EN 155
    Are you using the curved top from the mikuni, if not, do so, it makes it much easier.

    You definitely want the plastic retainer, or you may end up with a throttle stuck wide open or disconnected altogether, could put you in a dangerous situation.
  3. Troy F Collins Husqvarna
    AA Class

    Location:
    alberta canada
    Husqvarna Motorcycle:
    wr125
    Other Motorcycles:
    GGEC 250 Honda RC51 CBR 1000rr CR125
    Yes used the curved top..you'll likely need to thread it in all the way

    place the white plastic retainer on the cable...fish the cable nipple in the slot on the slide and seat the retainer

    then last..lift the leading edge of the spring over the cable and thread it into place so that it goes into top of slide last.....

    I find its easier to wind the throttle spring on rather than try to hold the spring compressed as you try to engage the slot in the slide....
  4. rockdancer Husqvarna
    Pro Class

    Location:
    Sunshine Coast, Australia
    Husqvarna Motorcycle:
    2013 WR125, 2019 FE350
    Thanks all good now- what a putz
    I guess i wasnt thinking that day - easy as anything
    One thing to note though for some who may be have barbling noises- the plastic spring retainer has a slot and that slot needs to be in the slot on the nut that holds needle
    other wise needle may move