1. 2 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
     WR = 2st Enduro & CR = 2st Cross

250-500cc WORKSHOP MANUAL

Discussion in '2 Stroke' started by Saabman82, Jul 16, 2022.

  1. Saabman82 Husqvarna
    A Class

    Husqvarna Motorcycle:
    1994 wxc 250
    Other Motorcycles:
    1978Kz650 (810),1976 kz900,1977xs650
    PLEASE HELP!
    I've got my motor on the operating table in pieces. Finally wore out the crank bearings. Got a rod kit/ bearings/seals/gaskets to make her like new again. What I need is a workshop manual. I would gladly pay for a print or digital copy. Halls searched and searched, but they have nothing. The bike is a 1994 wxc250 but it sounds like a manual up thru 1998 will get me what I need for the motor rebuild.

    Attached Files:

    Saabman82, Jul 16, 2022
    #1

  2. rancher1 Husqvarna
    Pro Class

    Location:
    WA
    Just the owners manual from that year will have more than enough information to rebuild the motor including the crank.
    rancher1, Jul 16, 2022
    #2
    2premo likes this.

  3. Saabman82 Husqvarna
    A Class

    Husqvarna Motorcycle:
    1994 wxc 250
    Other Motorcycles:
    1978Kz650 (810),1976 kz900,1977xs650
    Its got alot of info for sure. I was surprised about how in depth an owners manual went. But its not a comprehensive manual like the shop manual would be. The owners manual covers checking crank tolerances and making sure everything is in spec real well but isnt quite a substitute. It takes you straight from running motor to crank on the work bench being trued.....nothing in between. Ive got that and the parts manual and it gets me close but not quite there. Id like torque values for everything for example, not just the main parts.
    Saabman82, Jul 16, 2022
    #3

  4. 2premo Husqvarna
    Pro Class

    Location:
    Northern NV
    Husqvarna Motorcycle:
    98 WR360, 1987 WR430, 1988 XC430
    Other Motorcycles:
    Sherco 300, 2002 KTM 380EXC
    most torque values are based off of faster size
    2premo, Jul 17, 2022
    #4

  5. Saabman82 Husqvarna
    A Class

    Husqvarna Motorcycle:
    1994 wxc 250
    Other Motorcycles:
    1978Kz650 (810),1976 kz900,1977xs650
    Hours and hours of searching. I found a digital copy of a workshop manual from 1991 and one from 1999. Which one of these will be more useful for rebuilding the 1994 motor?
    Saabman82, Jul 17, 2022
    #5

  6. rancher1 Husqvarna
    Pro Class

    Location:
    WA
    There are specific torque spec’s in the back of the owners manual and spec’s based on size if the fasteners. I have a 1994 250 I am rebuilding the crank, main bearings, piston, and other miscellaneous parts. I usually figure it out with the parts diagram and owners manual.
    rancher1, Jul 17, 2022
    #6
    2premo likes this.

  7. rancher1 Husqvarna
    Pro Class

    Location:
    WA
    Do you have any specific problems or questions ?
    rancher1, Jul 17, 2022
    #7

  8. jeanjean Husqvarna
    AA Class

    Location:
    Netherland
    Husqvarna Motorcycle:
    WR 125
    Other Motorcycles:
    IT175H
    jeanjean, Aug 8, 2022
    #8

  9. Saabman82 Husqvarna
    A Class

    Husqvarna Motorcycle:
    1994 wxc 250
    Other Motorcycles:
    1978Kz650 (810),1976 kz900,1977xs650
    Yeah. Sounds like you might be right. I have a digital copy of the 99 and printed a copy of the 91. Im going to print the 99 tho because my brain doesnt work unless i can touch a paper manual apatently. I cant do the digital for the life of me. The good news is its on its way back together .....slowly as i have "free" time. Crank is back together with an oem rod and trued. Transmission is back in. Hopefully get the cases back together this weekend.
    Saabman82, Aug 8, 2022
    #9