1. 2 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
    WR = 2st Enduro & CR = 2st Cross

125-200cc Wow this coulda been bad!

Discussion in '2 Stroke' started by shawbagga, Nov 12, 2017.

  1. shawbagga Husqvarna
    Pro Class

    Location:
    Eaton, Western Australia
    Husqvarna Motorcycle:
    None
    Other Motorcycles:
    2018 Gasgas XC250
    Pulled tank to put new ring in 165. Found this! Wondered why my speedo skitzed out last ride!!!
    image.jpg image.jpg
  2. shawbagga Husqvarna
    Pro Class

    Location:
    Eaton, Western Australia
    Husqvarna Motorcycle:
    None
    Other Motorcycles:
    2018 Gasgas XC250
    Is this the coil stick or something? I'm assuming something wore through(wires touched), shorted/sparked & caused small fire or extreme heat. Melted zip tie, wiring, sheath over stick & part of plug connector from reg/rec! Bike hasn't missed a bear aside from speedo failing for half an hour then came good!
    image.jpg
  3. shawbagga Husqvarna
    Pro Class

    Location:
    Eaton, Western Australia
    Husqvarna Motorcycle:
    None
    Other Motorcycles:
    2018 Gasgas XC250
    Righto after looking at parts fiche it appears this thing is a resistor, albeit an expensive one($155+ here)!!!

    My plan is to strip all the roadworthy wiring off & run it mx style like I do with my wr300. I.e no headlight/wiring-no dramas! Speedo runs direct off yellow wire & is the only thing that draws any power.
    What does this thing/resistor(?) do? I'm shite with electrical but assume it's to do with rec/reg or ignition? Can I delete this from the wiring all together? Any help be appreciated. Cheers
  4. shawbagga Husqvarna
    Pro Class

    Location:
    Eaton, Western Australia
    Husqvarna Motorcycle:
    None
    Other Motorcycles:
    2018 Gasgas XC250
    Wow this place is a ghost town nowadays. :(
  5. hesutton Husqvarna
    AA Class

    Location:
    Kentucky
    Husqvarna Motorcycle:
    2014 WR300 (SOLD)
    Other Motorcycles:
    2021 Sherco 300SE 2002 Honda CRF450
    :eek:

    That's bad brother. But, could have been worse. Wish I could be more help, but I'm lost on what that resistor is needed/used for and if it can or can't be deleted.

    Heath
  6. Huskynoobee CH Sponsor ZipTy Racing

    Location:
    Castaic, CA
    Husqvarna Motorcycle:
    2011 TE449 2006 WR250
    Other Motorcycles:
    HDUltra Classic IT200 YZ250 SV650s
    You'll need a wiring diagram to know for sure. Is it before or after the regulator?
  7. shawbagga Husqvarna
    Pro Class

    Location:
    Eaton, Western Australia
    Husqvarna Motorcycle:
    None
    Other Motorcycles:
    2018 Gasgas XC250
    After. It's the yellow power wire circuit
  8. Oldscool Husqvarna
    AA Class

    Location:
    South Australia
    Husqvarna Motorcycle:
    None
    Other Motorcycles:
    RM125, SWM RS500R & Superdual
    IMG_0549.PNG

    Does this help?
    Looks like the resistor is providing a constant earth path for the 12v power circuit. Perhaps you could replace it with a generic resistor (it's specs are on the picture)
    shawbagga likes this.
  9. lankydoug Husqvarna
    Pro Class

    Location:
    MO
    Husqvarna Motorcycle:
    WR
    Other Motorcycles:
    TM 300en
    Not sure but I think I remember Bills telling me that the yellow wire hanging down on my 09 wr250 was supposed to be left that way too keep it cool and not to tie it up with the other wires. I can't tell from the burnt aftermath if it's the same wire or not. :excuseme:
    shawbagga likes this.
  10. Oldscool Husqvarna
    AA Class

    Location:
    South Australia
    Husqvarna Motorcycle:
    None
    Other Motorcycles:
    RM125, SWM RS500R & Superdual
    Makes sense....resistors get hot.
    shawbagga likes this.
  11. Eaglefreek Husqvarna
    Pro Class

    Location:
    Fayetteville,TN
    Husqvarna Motorcycle:
    11 WR300
    Mine did the same thing on my 300, but the ignition went out before it got as bad as yours.
  12. shawbagga Husqvarna
    Pro Class

    Location:
    Eaton, Western Australia
    Husqvarna Motorcycle:
    None
    Other Motorcycles:
    2018 Gasgas XC250
    Luckily seems like minimal damage, ignition seems ok. Hopefully new resistor & bit of wiring & good to go. It was zip tied up out of the way to keep it safe so yeah maybe just got too hot?! Odd after 4 years to do it now though, wasn't a hot day really either & plenty of airflow. I'm no fire investigator, although I did watch the movie backdraft, but looks like heat started at resistor
  13. Huskynoobee CH Sponsor ZipTy Racing

    Location:
    Castaic, CA
    Husqvarna Motorcycle:
    2011 TE449 2006 WR250
    Other Motorcycles:
    HDUltra Classic IT200 YZ250 SV650s
    It just finally failed. Glad it didn't burn a hole in the tank. Yikes!
  14. shawbagga Husqvarna
    Pro Class

    Location:
    Eaton, Western Australia
    Husqvarna Motorcycle:
    None
    Other Motorcycles:
    2018 Gasgas XC250
    Haha yeah me(& my balls) too!
    Eaglefreek and 2premo like this.
  15. shawbagga Husqvarna
    Pro Class

    Location:
    Eaton, Western Australia
    Husqvarna Motorcycle:
    None
    Other Motorcycles:
    2018 Gasgas XC250
    Got a mate who's a auto leccy so I'll see what he reckons about a normal resistor. Cheers for wiring diagram Oldscool
  16. shawbagga Husqvarna
    Pro Class

    Location:
    Eaton, Western Australia
    Husqvarna Motorcycle:
    None
    Other Motorcycles:
    2018 Gasgas XC250
    Haven't got around to sorting wiring yet just gonna re-ring it first. Bought a little end bearing for a Honda cr125 which are the same as husky 125 supposedly. You guys reckon should change it out when doing ring or leave it alone. It's done 52ish hours(yeah I know I said I'd do it at 30-40 but life's busy & just kept riding!). Think I have spare clips. It gets revved pretty hard a good 50% of it's life! Hopefully piston all good(Walt's forged Wiseco) for another 50 hours.

    Oh and one other question. Gotta do top end on 300(on 130ish hours on this 3rd piston-Wossner forged which again is way over planned 100 hours!:)), is there a little end bearing from another brand that fits? Yz/cr/ktm? Cheers
  17. silverstreakNZ Husqvarna
    Pro Class

    Location:
    Christchurch nz
    Husqvarna Motorcycle:
    82cr500,76gp360,90wr250,81 420AXC
    Other Motorcycles:
    74 tm400 , 02 gasgas ec 300
    Literally a 2 dollar part . The details are on the diagram
    I would say it is there to consume ( turn into heat) any spare power coming out of the regulator . /it gives the regulator something to do while all the lights are off .
    Replace it and leave it out of the bundle and exposed to air . It will get hot always because that's what it's supposed to do
    https://www.jaycar.co.nz/27-ohm-10-watt-wire-wound-resistor/p/RR3357
    shawbagga likes this.
  18. shawbagga Husqvarna
    Pro Class

    Location:
    Eaton, Western Australia
    Husqvarna Motorcycle:
    None
    Other Motorcycles:
    2018 Gasgas XC250
    Yeah that's exactly what auto sparky mate said to go to jaycar!
  19. Ran Caulfield Husqvarna
    AA Class

    Location:
    Qld Australia
    Husqvarna Motorcycle:
    12 Wr300,13 WR125
    Other Motorcycles:
    none at the mo


    Hi Shawbagga long time no talk! The last piston I put in my 300 was a KTM piston,so if the pistons are the same the little end should be as well.
    Still got my 125 and 300 but like the look of the Sherco ser 300, very tempting, problem is every time I ride my wr300 I like it more and more,just be handy to have an electric leg,I must be getting old!!
  20. shawbagga Husqvarna
    Pro Class

    Location:
    Eaton, Western Australia
    Husqvarna Motorcycle:
    None
    Other Motorcycles:
    2018 Gasgas XC250
    Yeah I sent a coupla emails & turns out ktm & beta are same bearing which is good.

    Yeah I gotta admit an estart would be nice in certain circumstances. 6 speed too! Still can't complain about the old 300 it's still a grunty beast, just getting old & tired! :(

    Mate bought a 17 300sefr, nice bike even if has 2 strokes too many!