1. 2 Stroke Husqvarna Motorcycles Made In Italy - About 1989 to 2014
    WR = 2st Enduro & CR = 2st Cross

250-500cc WR300 Hybrid shock?

Discussion in '2 Stroke' started by HusqRacr, May 13, 2015.

  1. HusqRacr Husqvarna
    AA Class

    Location:
    Escondido, CA
    Husqvarna Motorcycle:
    TE511, 10' WR300, 2015 FC450
    Other Motorcycles:
    Ducati 998, KTM 520EXC
    So I was going to rebuild my 2010 WR300 Sachs shock tonight and realized I have a Sachs shock off a TE510 in the garage as well. Original plan was to take swap the 5.6 spring onto my WR300 shock when I realized whoa! the TE510 shaft diameter is huge:eek:. So now it got me thinking. Shall I use the larger shaft in the WR300 shock. I know it's a sizeable improvement on MX bikes in doing so as far as strength and the Compression circuit. I'm assuming the piston size/valving is the same diameter above the base plate so I can keep my old valving?? I do a touch of everything- Enduros, hare S, and MX. No cost is involved so I can rule that out of the equation..

    Has anyone done this?
    Any reason to, or not to?

    or as my wife always says "just quit f-ing with it" haha
  2. Dirtdame Administrator

    Location:
    Rock Springs Wy
    Husqvarna Motorcycle:
    11 WR300,13 WR125,18 FE501
    Other Motorcycles:
    17 Beta Xtrainer
    I would inspect the piston valving very closely. It might be differ between the two shocks.
    HusqRacr likes this.
  3. Motosportz CH Sponsor

    Location:
    Vancouver WA
    Husqvarna Motorcycle:
    2021 TE250i, 570 Berg, 500 KTM, 790R
    Other Motorcycles:
    many

    probably completely different.
    HusqRacr likes this.
  4. HusqRacr Husqvarna
    AA Class

    Location:
    Escondido, CA
    Husqvarna Motorcycle:
    TE511, 10' WR300, 2015 FC450
    Other Motorcycles:
    Ducati 998, KTM 520EXC
    The plan as to use my existing piston assembly/valving from the original shock shaft and install it onto the larger shaft. From what I've seen (kyb stuff) is even the larger shaft uses the same base plate diameter as the smaller shaft. Of course, that's just the "plan" since I haven't pulled them apart yet.
  5. pvduke Husqvarna
    Pro Class

    Location:
    ... on the gas...
    Husqvarna Motorcycle:
    tripple-hondo hoosk...
    Other Motorcycles:
    dozens of them, kicked to the curb
    spring swap? pfft- cake.

    swap shock internals?

    so many variables.

    ID, OD, shaft length, etc. etc. etc. x30000.

    i sincerely doubt all the work you put in you'd notice a difference in the stiffness you mentioned.

    wife is right.
    HusqRacr and Motosportz like this.
  6. HusqRacr Husqvarna
    AA Class

    Location:
    Escondido, CA
    Husqvarna Motorcycle:
    TE511, 10' WR300, 2015 FC450
    Other Motorcycles:
    Ducati 998, KTM 520EXC
    Ya I just rebuilt the OEM shock and swapped springs. I lost all motivation after I saw they were two different lengths.. It was due though, shock oil was nasty!

    Not telling my wife though...I'll let it ponder for awhile
    pvduke likes this.
  7. Picklito Husqvarna
    Pro Class

    Location:
    Washington
    Husqvarna Motorcycle:
    430, 430, 430, ,400, 175
    Other Motorcycles:
    KTM250xc, KTM500mx, KTM440exc
    If I remember correctly, the Sachs with the smaller shaft uses valving shims with 12mm I.D., whereas the larger uses 16mm I.D. shims. And as long as you're not repeatedly hitting the 70' triple and trying to earn your living doing so, There's nothing wrong with the smaller shaft shock. The Sachs shocks on these bikes are top notch.
    HusqRacr likes this.
  8. HusqRacr Husqvarna
    AA Class

    Location:
    Escondido, CA
    Husqvarna Motorcycle:
    TE511, 10' WR300, 2015 FC450
    Other Motorcycles:
    Ducati 998, KTM 520EXC
    Good to know, more happy I didnt attempt it. Rode all day and it feels like a different animal with the shock rebuilt and proper oil level in the forks! A buddy on a 500 XCW couldnt believe how well it handled. Now he wants one..
  9. pvduke Husqvarna
    Pro Class

    Location:
    ... on the gas...
    Husqvarna Motorcycle:
    tripple-hondo hoosk...
    Other Motorcycles:
    dozens of them, kicked to the curb
    lol. past due shock oil smell can get stuck in your nose...it's gnarly!

    dont let Mr.s Racer ponder too long, ya know how that can backfire on ya, right?....
    HusqRacr likes this.
  10. Picklito Husqvarna
    Pro Class

    Location:
    Washington
    Husqvarna Motorcycle:
    430, 430, 430, ,400, 175
    Other Motorcycles:
    KTM250xc, KTM500mx, KTM440exc
    They were highly under-rated bikes. Much better than they got credit for.
    HusqRacr likes this.